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GT200L Torque Specs...
GT200L, Tightening Torques listed in the GT200 Workshop Manual
All units are listed in lbs-ft and N-m Values.

Steering Unit
Steering, upper ring nut (1ea) 22.1-29.5 lbs-ft , 30-40 N-m
Steering lower ring nut (1ea) 5.9-7.4 lbs-ft , 8-10 N-m
Handelbar clamping screw (1ea) 33.1-36.8 lbs-ft , 45-50 N-m
Handelbar Control unit U-Bolt fixing screws (2ea) 5.1-7.4 lbs-ft , 7-10 N-m

Frame
Swing arm-engine pivot nut (1ea) 47.1-53.0 lbs-ft , 64-72 N-m
Swing arm-frame pivot nut (1ea) 56.0-61.1 lbs-ft , 76-83 N-m
Frame-Engine link nut (1ea) 24.3-30.2 lbs-ft , 33-41 N-m
Silent Block support plate bolt (2ea) 30.9-38.3 lbs-ft , 42-52 N-m
Center Stand bolt (1ea) 18.4-22.1 lbs-ft , 25-30 N-m

Front Suspension
Shock absorber plate-Caliper fixing screw (2ea) 14.7-19.9 lbs-ft , 20-27 N-m
Wheel axel nut (1ea) 55.2-66.3 lbs ft , 75-90 N-m
Wheel screw (5ea) 14.7-18.4 lbs-ft , 20-25 N-m
Mudguard-fork fixing screw (3ea) 3.7-4.8 lbs-ft , 5-6.5 N-m

Front Brake
Pump-Oil Tube connection (1ea) 13.7-18.4 lbs-ft , 20-25 N-m
Caliper-Oil tube connection (1ea) 13.7-18.4 lbs-ft , 20-25 N-m
Caliper-Shock absorber plate fixing screw (2ea) 13.7-18.4 lbs-ft , 20-25 N-m
Disk clamping screw (6ea) 4.4 lbs-ft , 6 N-m
Oil bleeder screw (1ea) 8.8-11.8 lbs-ft , 12-16 N-m
Pad clamping pin (2ea) 13.6-18.4 lbs-ft , 19.6-25 N-m
Brake pump basin screw (2ea) 9.6-13.7 lbs-ft , 15-20 N-m

Rear Brake
Pipe-Oil tube connection (1ea) 13.7-18.4 lbs-ft , 20-25 N-m
Caliper-Oil tube connection (2ea) 13.7-18.4 lbs-ft , 20-25 N-m
Rear disc clamping screw (6ea) 8.1-9.6 lbs-ft , 11-13 N-m
Oil bleeder screw (1ea) 8.8-11.8 lbs-ft , 12-16 N-m
Caliper-Engine fixing screw (2ea) 13.7-18.4 lbs-ft , 20-25 N-m
Brake pump basin screw (2ea) 11.0-14.7 lbs-ft , 15-20 N-m
Caliper coupling screw (2ea) 22.1-24.3 lbs-ft , 30-33 N-m

Rear Suspension
L.H. side shock support plate-crankcase fixing screw (2ea) 13.7-18.4 lbs-ft , 20-25 N-m
Shock absorber top fastening (2ea) 13.7-18.4 lbs-ft , 20-25 N-m
Shock absorber bottom fastening (2ea) 24.3-30.2 lbs-ft , 33-41 N-m
Rear wheel axel (1ea) 76.5-92.6 lbs-ft , 104-126 N-m
Wheel hub fixing screw (5ea) 13.7-18.4 lbs-ft , 20-25 N-m
Muffler-Shock absorber support arm screws on engine (2ea) 13.7-18.4 lbs-ft , 20-25 N-m

Silencer
Silencer Heat shield fixing screws (4ea) 3.7-4.4 lbs-ft , 5-6 N-m
Exhaust Gas inlet screw (1ea) 9.6-11.0 lbs-ft , 13-15 N-m
Muffler support arm fixing screw (3ea) 13.7-18.4 lbs-ft , 20-25 N-m

Hydraulic Components
Hub oil bleeder cap (1ea) 11.0-12.5 lbs-ft , 15-17 N-m
Oil filter-Crankcase fixing screw (1EA) 19.9-24.3 lbs-ft , 27-33 N-m
Engine oil-net filter bleeder cap (1ea) 17.7-22.1 lbs-ft , 24-30 N-m
Oil Filter - 5.9-7.4 lbs-ft , 8-10 N-m ( I usually tighten it by hand )
Oil pump over screw (2ea) 5.2-6.6 lbs-ft , 7-9 N-m
Oil pump crankcase fixing screw (2ea) 3.7-4.4 lbs-ft , 5-6 N-m
Oil pump control rim screw (1ea) ( that doesn't sound right! ) 7.4-10.3 lbs-ft , 10-14 N-m
Oil pump cover plate screws (2ea) 2.9-4.4 lbs-ft , 4-6 N-m
Oil sump screw (7ea) 7.4-10.3 lbs-ft , 10-14 N-m
Minimum oil pressure sensor (1ea) 8.8-10.3 lbs-ft , 12-14 N-m

Cylinder Head
Spark plug - 8.8-10.3 lbs-ft , 12-14 N-m
Head cover screw (5ea) 4.4-5.2 lbs-ft , 6-7 N-m
Cylinder Head Fixing Nut (*) (4ea) 5.2+/-0.7 +half rotation , 7+/- +180 deg Rotation. ???
Head fixing side screw (2ea) 8.1-9.6 lbs-ft , 11-13 N-m
Startup mass screw? (1ea) 5.2-6.3 lbs-ft , 7-8.5 N-m
Adjustment, Tappet lock nut (2ea) 4.4-5.9 lbs-ft , 6-8 N-m
Intake manifold screw (2ea) 8.1-9.6 lbs-ft , 11-13 N-m
Timing chain, tightening sliding block screw (1ea) 7.4-10.3 lbs-ft , 10-14 N-m
Startup mass bell screw? (1ea) 8.1-11.0 lbs-ft , 11-15 N-m
Timing belt tightening support screw (2ea) 8.1-9.6 lbs-ft , 11-13 N-m
Timing belt tightening central screw (1ea) 3.7-4.4 lbs-ft , 5-6 N-m
Camshaft retaining plate screw (2ea) 2.9-4.4 lbs-ft , 4-6 N-m

Transmission
Belt support roller screw/bolt (1ea) 8.1-9.6 lbs-ft , 11-13 N-m
Clutch assembly nut (1ea) 40.5-44.2 lbs-ft , 55-60 N-m
Driven Pulley Axel nut - 39.8-44.4 lbs-ft , 54-60 N-m
Variator assembly nut, (Drive Pulley) 55.2-61.1 lbs-ft , 75-83 N-m
(Note you must replace this nut EVERYTIME you remove it, failure to do so may lead to Crankshaft and /or Variator Damage)
Transmission cover screws (13ea) 8.1-9.6 lbs-ft , 11-13 N-m
Rear hub cover screws (7ea) 17.7-19.9 lbs-ft , 24-27 N-m




to be continued......[/b]
Last Updated Thu Dec 04, 2008 5:12 pm
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