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Fly's front fork.. how to change oil?!
OP
micbergsma
Thu, 04 Jun 2015 20:47:38 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
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micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Thu, 04 Jun 2015 20:47:38 +0000 quote
Hey everyone!

I changed front fork oil on other scooters no problem but this fly's fork design is different and the manual didn't show very well on how to change the oil... wondering if y'all have something to show me?

This fork is driving me crazy
CrazyCarl
Thu, 04 Jun 2015 20:55:32 +0000
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2007 250 GTS, 1980 P200E, 2010 ThunderFly 190 (SOLD) 2015 Yamaha SMax
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CrazyCarl
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2007 250 GTS, 1980 P200E, 2010 ThunderFly 190 (SOLD) 2015 Yamaha SMax
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Thu, 04 Jun 2015 20:55:32 +0000 quote
Mic - I don't have an answer for you, but will be watching this thread closely.

Still looking for a new rear shock that might be better then OEM that'll work.
OP
micbergsma
Thu, 04 Jun 2015 21:11:06 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
 
micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Thu, 04 Jun 2015 21:11:06 +0000 quote
CrazyCarl wrote:
Mic - I don't have an answer for you, but will be watching this thread closely.

Still looking for a new rear shock that might be better then OEM that'll work.
Yeah replace rear shock would help a better ride...

I made many fly tutorial videos and will post them on my youtube channel soon and planning to make fork video but I'm stuck haha

Hopefully someone will come in and help
bluecloud
Fri, 05 Jun 2015 00:20:18 +0000
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scooterless
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bluecloud
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scooterless
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Fri, 05 Jun 2015 00:20:18 +0000 quote
micbergsma wrote:
fly's fork design is different and the manual didn't show very well on how to change the oil
From the exploded diagram in the parts book looks like no removable cap at top of tube, is this what you mean? Looks like only disassembly possible is lower leg removal.

http://www.af1racing.com/store/ProdImages/st3/ese4000us3.pdf
camper
Fri, 05 Jun 2015 01:30:05 +0000
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lx150
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camper
Molto Verboso
lx150
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Fri, 05 Jun 2015 01:30:05 +0000 quote
Many forks today have to be removed opened up and turned upside down to remove the oil. Service needed is so infrequent but a complete PITA when it has to be done
OP
micbergsma
Fri, 05 Jun 2015 19:43:11 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
 
micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Fri, 05 Jun 2015 19:43:11 +0000 quote
picture of fork
This is what it looks like on the top...
OP
micbergsma
Fri, 05 Jun 2015 19:54:52 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
 
micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Fri, 05 Jun 2015 19:54:52 +0000 quote
other picture
OP
micbergsma
Fri, 05 Jun 2015 20:02:13 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
 
micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Fri, 05 Jun 2015 20:02:13 +0000 quote
ahh yes I found out that have to push top down really hard then able to remove the ring clip!
CrazyCarl
Fri, 05 Jun 2015 22:14:09 +0000
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2007 250 GTS, 1980 P200E, 2010 ThunderFly 190 (SOLD) 2015 Yamaha SMax
Joined: Sat, 30 Apr 2011 02:56:59 +0000
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CrazyCarl
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2007 250 GTS, 1980 P200E, 2010 ThunderFly 190 (SOLD) 2015 Yamaha SMax
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Location: Springboro, OH
Fri, 05 Jun 2015 22:14:09 +0000 quote
Are you planning to just change the oil? different weight? Different Springs?
OP
micbergsma
Fri, 05 Jun 2015 22:53:36 +0000
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
 
micbergsma
Molto Verboso
2003 ET4, 2005 LX 150, 1964 GS 160
Joined: Mon, 18 Dec 2006 03:41:20 +0000
Posts: 1510
Location: Maui Hawaii
Fri, 05 Jun 2015 22:53:36 +0000 quote
CrazyCarl wrote:
Are you planning to just change the oil? different weight? Different Springs?
Yes just changing oil with same weight
jimc
Fri, 05 Jun 2015 23:17:56 +0000
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The Hornet (GT200, aka Love Bug) and 'Dimples' - a GTS 300
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jimc
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Fri, 05 Jun 2015 23:17:56 +0000 quote
What inspired you to change the oil? I've only ever done that when the fork seals needed replacing - which in a used-all-year-round and winter salted roads environment is every two years or so.

Normally fork oil isn't under any mechanical stress - so do you ask for your car shocks to have oil replaced? I can't think of any reason to change fork oil on a PTW unless there's some other problem.
BrendaEM
Sat, 06 Jun 2015 02:26:20 +0000
Hooked
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BrendaEM
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Sat, 06 Jun 2015 02:26:20 +0000 quote
Someone said they needed to put thicker oil in their Fly's forks, so it would seem possible.
BrendaEM
Sat, 06 Jun 2015 02:32:53 +0000
Hooked
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BrendaEM
Hooked
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Sat, 06 Jun 2015 02:32:53 +0000 quote
http://www.scooterclube.com.br/download/Kasinski-fly150-servico.pdf

There's a diagram on page 223, which is the very last page.
It would seem that you can take it apart. It has the bolt on the bottom that keeps it all together, so there must be a way to put oil in.
BrendaEM
Sat, 06 Jun 2015 02:35:41 +0000
Hooked
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BrendaEM
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Sat, 06 Jun 2015 02:35:41 +0000 quote
Old discussion here: FLY 150 Suspension options..Any thoughts?
BrendaEM
Sat, 06 Jun 2015 02:42:20 +0000
Hooked
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BrendaEM
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Sat, 06 Jun 2015 02:42:20 +0000 quote
And by the way, is that a C-clip I see on the top of the front tube?

Found this, but I am not sure it's the same.
http://www.google.com/imgres?imgurl=http://s02.epstatic.nl/drawings/FLY_125_4T_EURO_3_2008_86537.png&imgrefurl=http://www.easyparts.nl/showdrawing/3440/86537/-/0-968-1-m420-m875-m2325-s3440-d86537/Fork-steering-tube---Steering-bearing-unit.html&h=768&w=1124&tbnid=BCFeRUU-aEF2GM:&zoom=1&docid=aRT7rvzFDtthpM&ei=fV5yVYiaD8a1ogSwm4PQDA&tbm=isch&ved=0CBwQMygBMAE
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