OP
UTC

Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
 
Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
UTC quote
I read a lot of information here about the recurring 500s oil blowback to the air filter resulting in piston breaking.
Many people have had this problem and im having it myself.
I wanted to ask if anyone has contacted the piaggio company and have recived official word from them?
From what i understand im facing at least a week without my 500 having it serviced on sunday till good knows when. The aggregated damage in lose of time and money for all users could be thousands of dollars.
I love my mp3 but I think piaggio should take responsibilty and before i turn to them i want to know if anybody already did?
@maksor avatar
UTC

Ossessionato
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
 
Ossessionato
@maksor avatar
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
UTC quote
Goodluck with that
@klaborde avatar
UTC

Ossessionato
2009 MP3/250, 2012 GTS Super 300ie
Joined: UTC
Posts: 4309
Location: Marietta, GA
 
Ossessionato
@klaborde avatar
2009 MP3/250, 2012 GTS Super 300ie
Joined: UTC
Posts: 4309
Location: Marietta, GA
UTC quote
Re: Contacting piaggio for the 500s oil leak problem
Nirontrip wrote:
I read a lot of information here about the recurring 500s oil blowback to the air filter resulting in piston breaking.
Many people have had this problem and im having it myself.
I wanted to ask if anyone has contacted the piaggio company and have recived official word from them?
From what i understand im facing at least a week without my 500 having it serviced on sunday till good knows when. The aggregated damage in lose of time and money for all users could be thousands of dollars.
I love my mp3 but I think piaggio should take responsibilty and before i turn to them i want to know if anybody already did?
I have a friend with a 2016 MP3/500 Sport ABS that is working with the Dealer and the Piaggio Representative right now on his issue, his bike is under Warranty. In his scenario, the oil in the Air Box does not look to offset the Oil missing from the Oil Reservoir. It's going somewhere?

I feel the "Oil Blow" is something we have to Manage on our own.
That does not mean their is a Piston/Ring problem (although this was a common issue with the older MP3 400/500 Bikes), it was just probably a bad design.

If you look at my post I started yesterday with "Oil Blow" in Subject Line. This is to discuss "Master Engine" Owners to discuss their Oil Level vs Oil found in the Air Filter.

One concern I have, if you are someone who brings your bike to a Dealer for Service, and they put the recommended 1700cc in your bike. You can assume you will have some in the Air Filter if you ride the bike on the Interstate Highway. It is foolish to assume you would not, this bike performs very well on the Highway.


Keith,
Marietta, GA
@mvtroiano avatar
UTC

Molto Verboso
MP3 500 'JAZZ'
Joined: UTC
Posts: 1211
Location: Not on my MP3 ;( - Folsom, CA. -
 
Molto Verboso
@mvtroiano avatar
MP3 500 'JAZZ'
Joined: UTC
Posts: 1211
Location: Not on my MP3 ;( - Folsom, CA. -
UTC quote
Take it from someone who already blew one piston. After my dealer fixed it I got ZERO oil blow-by. It took another 15,000-16,000 miles to rear its nasty little head again.

I just dropped it off at the dealer today, since I can not see how I throwing both oil and gas into my airbox. With a cracked piston I was throwing 350CC of oil in a 40 mile commute. Now I am throwing an oil/gas mix equaling to about 2-3 TBSP on that same 40 mile round highway trip.

I will report back what they find so that can help other who come across this problem.

BTW: I do not push the scoot. I ride 90% highway at 65-70 mph.
@bubbajon avatar
UTC

Veni, Vidi, Posti
RIP: MP3 500 - Brutto Moto
Joined: UTC
Posts: 5288
Location: Austin, TX
 
Veni, Vidi, Posti
@bubbajon avatar
RIP: MP3 500 - Brutto Moto
Joined: UTC
Posts: 5288
Location: Austin, TX
UTC quote
Re: Contacting piaggio for the 500s oil leak problem
klaborde wrote:
Nirontrip wrote:
I read a lot of information here about the recurring 500s oil blowback to the air filter resulting in piston breaking.
Many people have had this problem and im having it myself.
I wanted to ask if anyone has contacted the piaggio company and have recived official word from them?
From what i understand im facing at least a week without my 500 having it serviced on sunday till good knows when. The aggregated damage in lose of time and money for all users could be thousands of dollars.
I love my mp3 but I think piaggio should take responsibilty and before i turn to them i want to know if anybody already did?
I have a friend with a 2016 MP3/500 Sport ABS that is working with the Dealer and the Piaggio Representative right now on his issue, his bike is under Warranty. In his scenario, the oil in the Air Box does not look to offset the Oil missing from the Oil Reservoir. It's going somewhere?

I feel the "Oil Blow" is something we have to Manage on our own.
That does not mean their is a Piston/Ring problem (although this was a common issue with the older MP3 400/500 Bikes), it was just probably a bad design.

If you look at my post I started yesterday with "Oil Blow" in Subject Line. This is to discuss "Master Engine" Owners to discuss their Oil Level vs Oil found in the Air Filter.

One concern I have, if you are someone who brings your bike to a Dealer for Service, and they put the recommended 1700cc in your bike. You can assume you will have some in the Air Filter if you ride the bike on the Interstate Highway. It is foolish to assume you would not, this bike performs very well on the Highway.


Keith,
Marietta, GA
I would disagree that it's a bad design. Pistons and rings are well understood and the manufacturing of them as well. What we have is likely a sourcing problem - whoever makes the pistons is doing a shit job and the QC isn't there to catch it IMHO. The problem is the failure rate isn't high enough to get Piaggios attention and insufficient to present as a defacto issue to invoke lemon laws. From photos I've seen it appears the piston is cast, then machined to do the lands and oil holes (on oil ring). Cast pistons can have a myriad of issues of it isn't done properly.
@klaborde avatar
UTC

Ossessionato
2009 MP3/250, 2012 GTS Super 300ie
Joined: UTC
Posts: 4309
Location: Marietta, GA
 
Ossessionato
@klaborde avatar
2009 MP3/250, 2012 GTS Super 300ie
Joined: UTC
Posts: 4309
Location: Marietta, GA
UTC quote
Re: Contacting piaggio for the 500s oil leak problem
BubbaJon wrote:
klaborde wrote:
Nirontrip wrote:
I read a lot of information here about the recurring 500s oil blowback to the air filter resulting in piston breaking.
Many people have had this problem and im having it myself.
I wanted to ask if anyone has contacted the piaggio company and have recived official word from them?
From what i understand im facing at least a week without my 500 having it serviced on sunday till good knows when. The aggregated damage in lose of time and money for all users could be thousands of dollars.
I love my mp3 but I think piaggio should take responsibilty and before i turn to them i want to know if anybody already did?
I have a friend with a 2016 MP3/500 Sport ABS that is working with the Dealer and the Piaggio Representative right now on his issue, his bike is under Warranty. In his scenario, the oil in the Air Box does not look to offset the Oil missing from the Oil Reservoir. It's going somewhere?

I feel the "Oil Blow" is something we have to Manage on our own.
That does not mean their is a Piston/Ring problem (although this was a common issue with the older MP3 400/500 Bikes), it was just probably a bad design.

If you look at my post I started yesterday with "Oil Blow" in Subject Line. This is to discuss "Master Engine" Owners to discuss their Oil Level vs Oil found in the Air Filter.

One concern I have, if you are someone who brings your bike to a Dealer for Service, and they put the recommended 1700cc in your bike. You can assume you will have some in the Air Filter if you ride the bike on the Interstate Highway. It is foolish to assume you would not, this bike performs very well on the Highway.


Keith,
Marietta, GA
I would disagree that it's a bad design. Pistons and rings are well understood and the manufacturing of them as well. What we have is likely a sourcing problem - whoever makes the pistons is doing a shit job and the QC isn't there to catch it IMHO. The problem is the failure rate isn't high enough to get Piaggios attention and insufficient to present as a defacto issue to invoke lemon laws. From photos I've seen it appears the piston is cast, then machined to do the lands and oil holes (on oil ring). Cast pistons can have a myriad of issues of it isn't done properly.
Did Malossi come up with a replacement like it has done for other bikes?
Just curious...
So if you go through a re-build, you have to put back the OEM which could become problematic again similar to mvtroiano.

I was happy to learn from my dealer that my Warranty is actually 2 years.
I originally thought it was only 1 year. So I have another year to observe if I have any issues. So far, Oil Level is stable on the stick, and Air Box is glossy, but no heavy oil presence.

Keith,
Marietta, GA
@frcx94 avatar
UTC

Addicted
2019 MP3 500 HPE Business
Joined: UTC
Posts: 826
Location: Paris - France
 
Addicted
@frcx94 avatar
2019 MP3 500 HPE Business
Joined: UTC
Posts: 826
Location: Paris - France
UTC quote
On mine, the cylinder and piston, the water pump and bearings were redone by my dealer Piaggio while I was only 5000 kms (3107 miles) ...

I have very serious doubts about the progress of manufacturing at Piaggio !!

Since, like Keith, I put less oil than the recommendation and for now everything is good ...

It now has 14,000 kms (8,700 miles)
@bubbajon avatar
UTC

Veni, Vidi, Posti
RIP: MP3 500 - Brutto Moto
Joined: UTC
Posts: 5288
Location: Austin, TX
 
Veni, Vidi, Posti
@bubbajon avatar
RIP: MP3 500 - Brutto Moto
Joined: UTC
Posts: 5288
Location: Austin, TX
UTC quote
frcx94 wrote:
On mine, the cylinder and piston, the water pump and bearings were redone by my dealer Piaggio while I was only 5000 kms (3107 miles) ...

I have very serious doubts about the progress of manufacturing at Piaggio !!

Since, like Keith, I put less oil than the recommendation and for now everything is good ...

It now has 14,000 kms (8,700 miles)
Do you French have the custom of knocking on wood lest the evil spirits hear your good fortune?
I said the same thing and at 12,500 miles I got the issue. Note that I didn't lose power I just started losing oil like crazy. I rigged up a long tube with baffles and such to try and precipitate the oil back into the crankcase and not go into the air box. It was mostly successful but there was still enough oil to be of concern on trips. Really a mess.
@frcx94 avatar
UTC

Addicted
2019 MP3 500 HPE Business
Joined: UTC
Posts: 826
Location: Paris - France
 
Addicted
@frcx94 avatar
2019 MP3 500 HPE Business
Joined: UTC
Posts: 826
Location: Paris - France
UTC quote
BubbaJon wrote:
Do you French have the custom of knocking on wood lest the evil spirits hear your good fortune?
Every morning my friend... Clown emoticon Laughing emoticon Laughing emoticon

with fingers crossed !!
@motovista avatar
UTC

Veni, Vidi, Posti
GT 200
Joined: UTC
Posts: 9299
Location: Main Street, Watts
 
Veni, Vidi, Posti
@motovista avatar
GT 200
Joined: UTC
Posts: 9299
Location: Main Street, Watts
UTC quote
Do a google search for Scooter Oil Catch Can.
Oil loss from the breather is a common problem in single cylinder motors that are run at high rpms most of the time.
@mvtroiano avatar
UTC

Molto Verboso
MP3 500 'JAZZ'
Joined: UTC
Posts: 1211
Location: Not on my MP3 ;( - Folsom, CA. -
 
Molto Verboso
@mvtroiano avatar
MP3 500 'JAZZ'
Joined: UTC
Posts: 1211
Location: Not on my MP3 ;( - Folsom, CA. -
UTC quote
Motovista wrote:
Do a google search for Scooter Oil Catch Can.
Oil loss from the breather is a common problem in single cylinder motors that are run at high rpms most of the time.
Honestly, I had no oil problem after my engine was rebuilt. It took about 15,000 miles before oil started showing up only because my piston ring started to split at that time.
OP
UTC

Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
 
Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
UTC quote
Is there a difference between oil loss at high rpm and massive oil blowing to the air filter?
@maksor avatar
UTC

Ossessionato
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
 
Ossessionato
@maksor avatar
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
UTC quote
yes
OP
UTC

Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
 
Member
Mp3 500
Joined: UTC
Posts: 25
Location: Israel
UTC quote
And that is?
@maksor avatar
UTC

Ossessionato
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
 
Ossessionato
@maksor avatar
Gilera Fuoco 500ie
Joined: UTC
Posts: 4560
Location: Netherlands Olst
UTC quote
a one cylinder engine will allways spray a fine mist in to the breatherpipe thats connected to the airbox when your reedvalve and/or piston rings are gone then it will blow oil in to the breatherpipe

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