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@gaz_of_orange avatar
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Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Location: Orange County, California, USA
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Crying or Very sad emoticon Game over, man! Game over. Got about 600 mile from this Pinasco kit before the piston shattered and filled my case with pea-size bits of metal. Crying or Very sad emoticon
Forum member supplied image with no explanatory text
@mjrally avatar
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Veni, Vidi, Posti
73 & 74 Rally, 76 ET3, 80 P200, 61 Ser 2, 65 Silver Special,, 2015 HD Road Glide Special
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@mjrally avatar
73 & 74 Rally, 76 ET3, 80 P200, 61 Ser 2, 65 Silver Special,, 2015 HD Road Glide Special
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UTC quote
Oh shit! That reminds me of my buddies piston that blew when the metal clutchside seal split and jammed things.

What was your kit jetted to? Piston is spotless.
OP
@gaz_of_orange avatar
UTC

Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Location: Orange County, California, USA
UTC quote
MJRally wrote:
Oh shit! That reminds me of my buddies piston that blew when the metal clutchside seal split and jammed things.

What was your kit jetted to? Piston is spotless.
I don't recall the jetting. I'm running a Mikuni and had it really dialed in.

I was sooo happy with this bike... Crying or Very sad emoticon
@v_oodoo avatar
UTC

Style Maven
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
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UTC quote
Crying or Very sad emoticon

If you have a dental mirror, you can get a preview of your rotary pad. It doesn't look favorable. Strange that the otherwise healthy looking piston should grenade like that. No sign of excessive heat and clean fractures. Maybe it banged into something?

Double sucks when you had it running right. Why, why, why?
@niz76 avatar
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Hooked
1980 Vespa P200E
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@niz76 avatar
1980 Vespa P200E
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UTC quote
I had the same thing happen with a brand new Grand Sport (Meteor) piston with less than 50 miles on it.
Had to split the cases to clean up the mess and got lucky and saved the bearings...

So sorry hate to see this.
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Veni, Vidi, Posti
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Veni, Vidi, Posti
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UTC quote
Piston too long, stroke too short? I am guessing ( useless twit).
@socalguy avatar
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bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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UTC quote
Dang it Gaz. That's a bummer. 600 miles is a silly short life for an engine. Where were you when it blew?
@unforgiven avatar
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Enthusiast
VBB '64
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@unforgiven avatar
VBB '64
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UTC quote
now that is scary...
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Hooked
1974 Rally (3), 1971 Rally 180, 1960 Li 125
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@dwight_schmidt avatar
1974 Rally (3), 1971 Rally 180, 1960 Li 125
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Sorry Gaz.
@subetherbass avatar
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Ossessionato
1997 Italjet Formula 125, 2 matching N.Z. '69 VBC Super, 177cc Racer, VespaCross Bodge, Puch SRA150, Piaggio Zip 100! & others
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@subetherbass avatar
1997 Italjet Formula 125, 2 matching N.Z. '69 VBC Super, 177cc Racer, VespaCross Bodge, Puch SRA150, Piaggio Zip 100! & others
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UTC quote
Something new?
Well, I have managed to smash the skirt off a barrel, however this is something I have NEVER managed to break! congrats!
@scooterist avatar
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Molto Verboso
71' Sprint Veloce , 05' Vespa PX150, 1978 P200E
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Molto Verboso
@scooterist avatar
71' Sprint Veloce , 05' Vespa PX150, 1978 P200E
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UTC quote
FINALLY!!!! FINALLY!!!!! FINALLY!!!! YESSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS


People gave me shit a few years back when my Pinasco 210 soft seized half a dozen times and finally disintegrated while cruising at 45-50mph.

My Pinasco was the biggest piece of shit I ever put in my scooters. The piston broke in pieces like blue cheese.. Imagine that the piston is made of crackers and you smash it. That is how my piston was.

So much "Nickasil lining" so much aluminium cylinder head/cylinder heat dissipation.. so much of a "tourer kit". My cylinder was grooved beyond repair, I had to throw the whole POS on the trash.

Never again Pinasco, NEVER!!!
@mjrally avatar
UTC

Veni, Vidi, Posti
73 & 74 Rally, 76 ET3, 80 P200, 61 Ser 2, 65 Silver Special,, 2015 HD Road Glide Special
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@mjrally avatar
73 & 74 Rally, 76 ET3, 80 P200, 61 Ser 2, 65 Silver Special,, 2015 HD Road Glide Special
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UTC quote
What Pinasco kit was that? 225?
OP
@gaz_of_orange avatar
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Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Location: Orange County, California, USA
UTC quote
scooterist. Blue cheese is a perfect way to describe it. I was doing around 40 mph, about 10 mins into a trip... wasn't hot. My nicasil is in perfect shape and I'd had no reason to be concerned prior to this happening. Its just weird.

Once I get this thing apart I hope to find a reasonable explanation. Maybe something that caused the piston to move beyond its normal range and strike the case? Bad bearings somewhere, the wrist pin needle bearing maybe?

MJRally, the 215 SS, I think.
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One or two fun scoots....nothing too precious
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One or two fun scoots....nothing too precious
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UTC quote
Think you were unlucky and got a bad one, or there was something 'non Pinasco' that caused it. I have done thousands of miles with my SuperSport 225 and it seems to take anything I can throw at it.

What crank do you have and what base gasket did you use? Looks like a lot of sealant around the crankcase which is not necessary.
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Addicted
Rally 180, li150, P125, p200, p200, p200
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UTC quote
Stuff like this is why my 45 year old Rally still hasn't had the cases split.....still runs and hauls me along between 50 and 60 mph.....still doesn't need to be opened up....lol
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@gaz_of_orange avatar
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Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Location: Orange County, California, USA
 
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@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Location: Orange County, California, USA
UTC quote
Davetopay wrote:
Stuff like this is why my 45 year old Rally still hasn't had the cases split.....still runs and hauls me along between 50 and 60 mph.....still doesn't need to be opened up....lol
geez
@vader19 avatar
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Mr. Clean
P,SUPER,V90, 50 Special
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@vader19 avatar
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UTC quote
Gaz of Orange wrote:
Davetopay wrote:
Stuff like this is why my 45 year old Rally still hasn't had the cases split.....still runs and hauls me along between 50 and 60 mph.....still doesn't need to be opened up....lol
geez
Loiuse!

... that's awesome.
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1970 Vespa Rally 180
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@jamesjohn avatar
1970 Vespa Rally 180
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UTC quote
Vader19 wrote:
Gaz of Orange wrote:
Davetopay wrote:
Stuff like this is why my 45 year old Rally still hasn't had the cases split.....still runs and hauls me along between 50 and 60 mph.....still doesn't need to be opened up....lol
geez
Loiuse!

... that's awesome.
or.....100 miles a year.
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Addicted
Rally 180, li150, P125, p200, p200, p200
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Rally 180, li150, P125, p200, p200, p200
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UTC quote
jamesjohn wrote:
Vader19 wrote:
Gaz of Orange wrote:
Davetopay wrote:
Stuff like this is why my 45 year old Rally still hasn't had the cases split.....still runs and hauls me along between 50 and 60 mph.....still doesn't need to be opened up....lol
geez
Loiuse!

... that's awesome.
or.....100 miles a year.
....about 1200 since June. Did about 250 last weekend....lol. I've only had it on the roads since May, and only owned it for a year over all. I was just being silly and a smart ass.
@socalguy avatar
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bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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bodgemaster
@socalguy avatar
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UTC quote
Way to pour lemon juice in the wound Dave.
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1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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UTC quote
To me, it seems, that you were running lean. Piston has white spots and conrod looks really dry. Can you post a photo of your spark plug? Is it full of grain like aluminum??
@shipscat avatar
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Hooked
vespa 125 vnb1t
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Posts: 392
Location: antibes , france
 
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@shipscat avatar
vespa 125 vnb1t
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Location: antibes , france
UTC quote
Re: Pinasco piston disintegration...
Gaz of Orange wrote:
Crying or Very sad emoticon Game over, man! Game over. Got about 600 mile from this Pinasco kit before the piston shattered and filled my case with pea-size bits of metal. Crying or Very sad emoticon
here's another from a french forum you need scroll down a bit for images
http://scootentole.org/phpbb3/viewtopic.php?f=24&t=114332

scary
OP
@gaz_of_orange avatar
UTC

Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
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Posts: 108
Location: Orange County, California, USA
 
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@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
Joined: UTC
Posts: 108
Location: Orange County, California, USA
UTC quote
Re: Pinasco piston disintegration...
shipscat wrote:
here's another from a french forum you need scroll down a bit for images
http://scootentole.org/phpbb3/viewtopic.php?f=24&t=114332

scary
Need to join the forum to see the thread
@shipscat avatar
UTC

Hooked
vespa 125 vnb1t
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Posts: 392
Location: antibes , france
 
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@shipscat avatar
vespa 125 vnb1t
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Posts: 392
Location: antibes , france
UTC quote
i hope this works
http://www.vespa-des-savoie.com/forum/index.php?action=dlattach;topic=704.0;attach=1825;image
http://www.vespa-des-savoie.com/forum/index.php?action=dlattach;topic=704.0;attach=1827;image

i have fitted a magny cours 187 kit and have removed it to take a look at the piston , it has the graphited type piston , i think it has an odd wear pattern only after about 500 kms the graphite shows this
also the edges of the piston windows are super sharp i.e you can shave your thumb nail on them not sure if this could be an issue or not

sorry not much help as to your problem just an observation of what i have

pinasco are boasting of new products coming out left right and center none of which have any kind reliability reports good or bad , for their latest products at least

lets hope people don't get their pants pulled down
UTC

Ossessionato
One or two fun scoots....nothing too precious
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Location: UK (South East)
 
Ossessionato
One or two fun scoots....nothing too precious
Joined: UTC
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Location: UK (South East)
UTC quote
Could a long stroke crank with no base packer or gasket bring the piston down low enough to catch the skirt on the case? I wondered if the sealant had been used in lieu of a proper gasket.
@erez1984 avatar
UTC

Member
Super 150 1970, VBB 1963, Sprint 150 1968
Joined: UTC
Posts: 20
Location: Israel
 
Member
@erez1984 avatar
Super 150 1970, VBB 1963, Sprint 150 1968
Joined: UTC
Posts: 20
Location: Israel
UTC quote
swa45 wrote:
Could a long stroke crank with no base packer or gasket bring the piston down low enough to catch the skirt on the case? I wondered if the sealant had been used in lieu of a proper gasket.
Sonds like a good option for that carnage, by the broken skirt.
Gaz - do you have any punching marks on the inner side of the case where the piston skirt got broken?
OP
@gaz_of_orange avatar
UTC

Hooked
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
Joined: UTC
Posts: 108
Location: Orange County, California, USA
 
Hooked
@gaz_of_orange avatar
'78 P200e: Pinasco kit, Mikuni TM32-1 carb, SIP EVO 2004 pipe
Joined: UTC
Posts: 108
Location: Orange County, California, USA
UTC quote
Erez1984 wrote:
swa45 wrote:
Could a long stroke crank with no base packer or gasket bring the piston down low enough to catch the skirt on the case? I wondered if the sealant had been used in lieu of a proper gasket.
Sonds like a good option for that carnage, by the broken skirt.
Gaz - do you have any punching marks on the inner side of the case where the piston skirt got broken?
I used the gasket that came with the kit. The Sealant was thin, and just an extra precaution. I haven't looked more closely at the case yet... too busy :/

I ordered an engine stand and will clear a weekend to dive in and see what's up
@bholinath avatar
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Addicted
Rally 200, SS 180, ET3
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Posts: 688
Location: UK
 
Addicted
@bholinath avatar
Rally 200, SS 180, ET3
Joined: UTC
Posts: 688
Location: UK
UTC quote
Ouch
I thought the pinasco pistons for 200 came with a dykes ring?

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