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@socalguy avatar
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bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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UTC quote
Was having a devil of a time replacing the shifter outers. It seemed like they were stuck together.

Lo and behold, they were clamped together! Anybody come across this before?
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@mrj avatar
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Yup! Those are original shifter cables that are clamped together at the factory.

When I replaced my cable set, I had the same deal. Kinda cool but ya a bit of pain to remove without getting hung up.
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@socalguy avatar
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bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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Gotcha, thx. So what's it for? Does it keep the cables aligned? Stop them from rattling around? Doesn't look like it can be reused. Can I ditch it?
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Wallhanger
Ya ditch it!

I guess that clamp made passing the pair of shifter cables easier/faster while on the factory assembly line.
⚠️ Last edited by mr.j on UTC; edited 1 time
@joshzingzing avatar
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Veni, Vidi, Posti
px200 cutdown,px180,px150. Puch SR. Puch scooterette
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@joshzingzing avatar
px200 cutdown,px180,px150. Puch SR. Puch scooterette
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UTC quote
They are a pita when they get hooked up on wiring, end up pulling half the fuckin g loom out with them.


Ditch them. One thing you can do is colour both ends of one of the outers before installing, it takes away the guess work of which is which.
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@socalguy avatar
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bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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UTC quote
Done! Thx... trying to get yellow ready for the ride next week. You in mr.j?
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joshzingzing wrote:
<snip> One thing you can do is colour both ends of one of the outers before installing, it takes away the guess work of which is which.
QFT
⚠️ Last edited by mr.j on UTC; edited 1 time
@mcweber12 avatar
UTC

Hooked
1980 P200, 1974 90/100 smallframe, 1972 primavera (under construction), 1974 kawasaki F7
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Hooked
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1980 P200, 1974 90/100 smallframe, 1972 primavera (under construction), 1974 kawasaki F7
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UTC quote
Looking good SoCal!
@v_oodoo avatar
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Style Maven
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
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@v_oodoo avatar
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
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UTC quote
another factor
SoCalGuy wrote:
Gotcha, thx. So what's it for? Does it keep the cables aligned? Stop them from rattling around? Doesn't look like it can be reused. Can I ditch it?
I like to keep the shift cables paired and have used short pierces of heatshrink tube, but you could do the whole length with it if installing new outers without risk of hang ups like that damn clamp .. I like the idea of color coding the tips - factory used gray & black outers for same reason it seems.

If your frame is like the Sprint I had to open the tunnel to make repairs, there's a small bulkhead at the front that has a small opening at the top and a wider opening at the bottom. If you can get the shift cable pair and the clutch cable through the upper hole, they will have a more direct route w/ a larger bend radius.

You'll enjoy easier clutching and shifting if you've also done everything else right AND cut the outer cables back to match the adjuster locations if needed, don't just push the extra back into the frame. Changing gears over the miles will make you smile when it's like butter.
External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

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here's somebody else's dirt bike build w/ another view
here's somebody else's dirt bike build w/ another view
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Veni, Vidi, Posti
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Veni, Vidi, Posti
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UTC quote
Socal, I have come across that copper cable clamp more that once. It's really great for hanging up on the opening in the frame neck when you're trying to change out the cables. I guess there is a reason for it other than making you curse enough to melt the plastic headset top on a P, but I don't know. Super looks good, keep posting pics, I'm loving it.
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UTC quote
Second Voodoos suggestion of cutting the cables to length. It does make quite a difference, especially with the clutch. Keep rockin'.
@ginch avatar
UTC

Veni, Vidi, Posti
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
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Location: Ballarat VIC, Australia
 
Veni, Vidi, Posti
@ginch avatar
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 9722
Location: Ballarat VIC, Australia
UTC quote
Re: another factor
V oodoo wrote:
[If your frame is like the Sprint I had to open the tunnel to make repairs, there's a small bulkhead at the front that has a small opening at the top and a wider opening at the bottom.
That little bulkhead has caused the bodging of so many tunnels where people have cut holes trying to get the cables or wiring through. I hate it!

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