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@kezarts avatar
UTC

Hooked
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
 
Hooked
@kezarts avatar
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
UTC quote
My throttle cable wore out and snapped at the headset. I have a 65 Allstate. I am wondering if this VNB/VNA would be the right replacement?
http://www.scootermercato.com/Scooter-Parts/Inner-Cables/TC5
OP
@kezarts avatar
UTC

Hooked
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
 
Hooked
@kezarts avatar
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
UTC quote
Cable arrived today. Any tips or tricks to replacing the inner cable? Do you feed it up from the carb? Attach it to the snapped one and pull it through?
@v_oodoo avatar
UTC

Style Maven
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
Joined: UTC
Posts: 10099
Location: seattle/athens
 
Style Maven
@v_oodoo avatar
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
Joined: UTC
Posts: 10099
Location: seattle/athens
UTC quote
If you are replacing the inner only and it broke at the top end, you should be able to pull the old inner out from the carb end.

Some throttle cables only come as a set, inner & outer, because they include 'lugs' connected at both ends of the inner and it can't be removed from the outer. When replacing the throttle inner only, I prefer cables w/ just the 'lug' for the handlebar end and I use a small removable pinch bolt at the carb end. If the outer is still in good shape, I can feed the prelubed* new inner down from the headset until it appears at the bottom end of the outer. Be sure you have a good tip on your new inner, still soldered tight w/ no sharp edges or loose strands and minimal kinks or 'corners' in the cable.

*grease or I like teflon spray UNLESS you have premium teflon lined outers - if so, don't add any lube.

PS Remove your headlite, speedo, throttle tube and any cable bracket inside the headset or you will be cursing the instructions above until you figure out that you need to remove all that stuff. With any luck, headset can stay in place...
⚠️ Last edited by V oodoo on UTC; edited 1 time
OP
@kezarts avatar
UTC

Hooked
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
 
Hooked
@kezarts avatar
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
UTC quote
Great thanks. I ordered from Scooter Mercato they saw this post emailed me to call them. I did we talked it out.. pretty great service.
@scooterraton avatar
UTC

Ossessionato
2 - Many
Joined: UTC
Posts: 3169
Location: Winter Haven, FL
 
Ossessionato
@scooterraton avatar
2 - Many
Joined: UTC
Posts: 3169
Location: Winter Haven, FL
UTC quote
kezarts wrote:
Great thanks. I ordered from Scooter Mercato they saw this post emailed me to call them. I did we talked it out.. pretty great service.
Dave at Mercato is great!

I have also used these when it's getting tight at the carb.

http://scooter-speed.com/cable-throttle-headset-pinch-bolt-ht4-94230000/
OP
@kezarts avatar
UTC

Hooked
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
 
Hooked
@kezarts avatar
1965 Allstate, 1979p200e
Joined: UTC
Posts: 169
UTC quote
Yes I used that pinch bolt at the headset end. I wasn't 100% confident in it holding long term so before I set it I dabbed a little 5 minute set epoxy in the hole for the cable and tightened it as far as it would go then snipped the excess cable. Seems to be working well so far.

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