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2006 LX150 (carbed) | 2007 GT200
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2006 LX150 (carbed) | 2007 GT200
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As I reported in another thread, my glovebox had gotten stuck and started binding. The problem turned out that the glovebox hinges were not being properly held in place - the mounting plates had broken off

I did not think it made sense to replace the entire panel for a couple of broken plastic tabs, so I attempted a repair. I've described the process I used below.

It seems to be holding up well so far. I'll report back on long term results in a couple of months.

1. The broken mounting tabs
External inline image provided by member with no explanatory text

2. Panel is made of ABS plastic (it's molded on the inside).
External inline image provided by member with no explanatory text

3. Clean the broken surfaces (gentle sanding) where the glue will be applied.
4. Apply ABS primer and adhesive. Cure 24 h.

External inline image provided by member with no explanatory text
External inline image provided by member with no explanatory text

5. Clean the sides of the post and the panel at the post base (gentle sanding).
6. Apply construction adhesive to fill gaps and reinforce the broken posts.

External inline image provided by member with no explanatory text

7. {optional, but recommended} allow a few days for the construction adhesive to cure (the "No More Nails" data sheet says it's about 7 days to full cure). If you can't wait this long, you probably want to at least avoid opening / closing the glove box door for a few days. The risk is that you do not have the full reinforcement until the adhesive is cured, and you may knock things loose if riding around in between.
External inline image provided by member with no explanatory text

8. Reinstall the panel. Ride!
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UTC

Veni, Vidi, Posti
2008 MP3 500, 2013 BV350, 2020 Vespa Sei Giorni, 2008 Vespa S150
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2008 MP3 500, 2013 BV350, 2020 Vespa Sei Giorni, 2008 Vespa S150
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UTC quote
PVC glue worked? I was gong to suggest a Gorilla Glue product.
Well done
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UTC quote
Great job!
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The Hornet (GT200, aka Love Bug) and 'Dimples' - a GTS 300
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The Hornet (GT200, aka Love Bug) and 'Dimples' - a GTS 300
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UTC quote
WEB-Tech wrote:
PVC glue worked? I was gong to suggest a Gorilla Glue product.
Well done
It's ABS glue. Same as for water pipes etc. Very standard.
OP
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UTC

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2006 LX150 (carbed) | 2007 GT200
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UTC quote
jimc wrote:
WEB-Tech wrote:
PVC glue worked? I was gong to suggest a Gorilla Glue product.
Well done
It's ABS glue. Same as for water pipes etc. Very standard.
Yup. It's literally left over adhesive I had from a past plumbing job.

I believe it works by chemically melting / dissolving the plastic, which then drys again fused together. This is why you need to be sure it's ABS plastic and ABS glue.
⬆️    About 2 months elapsed    ⬇️
OP
@berto avatar
UTC

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2006 LX150 (carbed) | 2007 GT200
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Location: Toronto
UTC quote
Just to update... 2 months on and the repair is still going strong! Clown emoticon
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Veni, Vidi, Posti
2008 MP3 500, 2013 BV350, 2020 Vespa Sei Giorni, 2008 Vespa S150
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2008 MP3 500, 2013 BV350, 2020 Vespa Sei Giorni, 2008 Vespa S150
Joined: UTC
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Location: Ashburn, Va. Home to the Internet
UTC quote
If it fused together right, is will never come apart there.

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