Stromrider wrote:
Ned, end play on the gearbox output drive shaft is quite normal and that doesn't look excessive to be honest. I've seen worse. All scooter rear gearbox output shafts have this on all makes of scooter. What you don't want, as you will know is up and down play on the shaft which shows the bearing is failing. With the wheel on the bike you should also have an amount of rotational play when you rock the wheel forwards and backwards rotationally. This is just gear backlash and again is normal. Replace the bearings in the gearbox by all means, it might help but I reckon it will be just the same once you have done it. Oh...look out for any shims that are in there. Sometimes they split and or break and fall into the bottom of the gearbox which can cause an increase in shaft end play. I don't know if your bike has shims though but many bikes do.
Regarding the removal of the gearbox bearings, you won't normally need a bearing puller. Just a heat gun (not a hair dryer). Get the case nice and hot around the bearing/s and the bearing should just drop out or you can pull it with a gloved finger. Rarely have I ever needed a bearing puller on bike or car gearboxes using that method. Same to replace the bearing. Freeze bearing, heat case, but lube very lightly with some dry PTFE or the tiniest thinnest smear of bearing grease before dropping in the bearing. A light tap of the bearing with a suitable drift is all that's normally required to make sure the bearing is fully home. Job done! Good luck.
Thanks for the advice, there's no up/down play, just a little rotational play as you describe so I think I'll leave it and keep an eye on things. I've fit bearings in other things using heat/cold so good to hear that should be fine if I need to do it in the future.
Cheers,
Rich (Ned is my border collie, and he would've had this all figured out long before me
)