OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
Lot of winter projects/finds popping up.
Figure I'd post one that I found last week.
Person I bought it from pulled it from his basement where it sat for ~35 years. Last road-worthy in '72. PO said he and his father found it at a sidewalk sale in non-running condition when he was 15. They pushed each other around on it a few times but never had it running. It went into the basement and sat as a future project. Life happened and they never got around to it. Motor is not locked, all levers and grips move freely.
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
rear rim on backwards
rear rim on backwards
Forum member supplied image with no explanatory text
Blue rivets!!  Thanks rowdyc for the GL info.
Blue rivets!! Thanks rowdyc for the GL info.
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
⚠️ Last edited by poidog on UTC; edited 1 time
@hibbert avatar
UTC

Molto Verboso
Vespa
Joined: UTC
Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
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Posts: 1877
Location: California
UTC quote
oh sheet
@swiss1939 avatar
UTC

Ossessionato
P208, Stella VMC Stelvio 187, Stella 150, VNX1T, V9A1T, V9B1T, 02 Sportster XLH1208
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Ossessionato
@swiss1939 avatar
P208, Stella VMC Stelvio 187, Stella 150, VNX1T, V9A1T, V9B1T, 02 Sportster XLH1208
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UTC quote
Man another beautiful find! So good. Looking forward to seeing it done.
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UTC quote
Wow
That's stellar! Keep us posted.
@v_oodoo avatar
UTC

Style Maven
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
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Style Maven
@v_oodoo avatar
'74 50s x3 '87 PK125XL '92 PK50XL2 Plurimatic - & - '58 AllState '68 Sprint '66(?) 125 Super '72 DanMotor 150 Super and '04 Bajaj LML hybrid
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UTC quote
Well done!

Rare GL's and old Sprints, even a dead SS180 all over the place these days it seems.

I like those stylish but practical safety reflectors, hope you can find a proper mate!

External inline image provided by member with no explanatory text Laughing emoticon
@masala avatar
UTC

Veni, Vidi, Posti
946
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Location: Acworth, GA
 
Veni, Vidi, Posti
@masala avatar
946
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Location: Acworth, GA
UTC quote
Wow wow wow... What a find! GLs are so pretty. That one should clean up nicely! I'm terribly envious of these finds - I look just about every day here and there on various sites, and I've yet to see anything even remotely close to "barn find" status.
@qascooter avatar
UTC

Ossessionato
79 P200E (Ruby), 62 Allstate (B-62), 63 VBB (Storm)
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Location: Florence, OR
 
Ossessionato
@qascooter avatar
79 P200E (Ruby), 62 Allstate (B-62), 63 VBB (Storm)
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UTC quote
Wow, beautiful! Great find.
@gabriel25 avatar
UTC

Enthusiast
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
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Posts: 75
Location: Seattle
 
Enthusiast
@gabriel25 avatar
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
Joined: UTC
Posts: 75
Location: Seattle
UTC quote
Lovely GL
Very nice find. I do hope that you keep it as original as possible. It is getting harder to locate little time capsules, like this GL. Such a good runner once you get it up and going. I had a similar one when I lived in San Francisco. I rode it all over the city. So fun. Enjoy.
@socalguy avatar
UTC

bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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Location: So Cal
 
bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
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Location: So Cal
UTC quote
External inline image provided by member with no explanatory text

Lots of nice stuff here... envious
@moto64 avatar
UTC

Ossessionato
'64 Motovespa 150S (177) , '65 VBB, '66 Allstate SF, '66 180SS, '58 LD 125 (150)
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Location: S.Salem, NY
 
Ossessionato
@moto64 avatar
'64 Motovespa 150S (177) , '65 VBB, '66 Allstate SF, '66 180SS, '58 LD 125 (150)
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Location: S.Salem, NY
UTC quote
Beautiful. Here's my '64 Motovespa 150S , in front, parked next to a GL at a local Carbs and Caffeine a few years ago.
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@lynnb avatar
UTC

Ossessionato
1963 VBB2T
Joined: UTC
Posts: 2543
 
Ossessionato
@lynnb avatar
1963 VBB2T
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UTC quote
Another great find, their really coming out of the woodwork lately.
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
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Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
I think I know why it didn't run....
No spark so decided to investigate. Pulled the flywheel to find longer screws (possibly mixed up with the fan shroud screws) in the dust cover cut through the primary coil windings along with a sheared key.

New one on the way, but in the meantime, I figure I would join the loose ends and see what happens. Losing two turns on the primary coil can't make too much difference.... I hope.

Gapped the points, put it back together and we have spark!

Now the fuel system.

Found what looks to be original tools in the side box and an unknown-to-me brand of spark plug.
Forum member supplied image with no explanatory text
coil wires cut
coil wires cut
Temporary fix until new coil arrives
Temporary fix until new coil arrives
original tools perhaps?
original tools perhaps?
pink ceramic with Magneti Marelli brand plug
pink ceramic with Magneti Marelli brand plug
@hibbert avatar
UTC

Molto Verboso
Vespa
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Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
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Location: California
UTC quote
outstanding you are going to love the GL it's one of the best.
@birdsnest avatar
UTC

Not So Moderator
VNB VSC VMA VSX - o9c vmb vse
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@birdsnest avatar
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UTC quote
That Marelli spark plug is original to the scoot for sure. Italian maker. Known for their Pink Plugs.
@gabriel25 avatar
UTC

Enthusiast
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
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Posts: 75
Location: Seattle
 
Enthusiast
@gabriel25 avatar
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
Joined: UTC
Posts: 75
Location: Seattle
UTC quote
Those are the original Vespa tools that would have come in a roll for repair on your scooter, as described in the owner's manual included when your GL was purchased new. Nice find. If you want to keep that period correct look, rolls without tools can be found fairly easily. The tools are usually the missing component.
@socalguy avatar
UTC

bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
 
bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
UTC quote
I'm so digging this ...
@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 2419
Location: PNW from LBC
 
The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
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Posts: 2419
Location: PNW from LBC
UTC quote
Congratulations on your great new project! Your GL is beautiful, and perfectly 'rough'. Straighten her up, a little buff and polish, new motor bits and you're good to go! We'd love to see this thing cruising in original trim but all cleaned up. Good work on the spark situation, that's a win already!
@socalguy avatar
UTC

bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
 
bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
UTC quote
p.s. As you probably noticed, one of the flywheel fan screws is missing. You should replace it before you fire the engine up.
@ph0ngvu avatar
UTC

Addicted
Vespa
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Posts: 503
Location: US
 
Addicted
@ph0ngvu avatar
Vespa
Joined: UTC
Posts: 503
Location: US
UTC quote
are both the Engine & Frame a VNL2?
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
ph0ngvu wrote:
are both the Engine & Frame a VNL2?
VLA1T frame and VLA1M engine. 1963 from what I have searched online.
SoCalGuy wrote:
p.s. As you probably noticed, one of the flywheel fan screws is missing. You should replace it before you fire the engine up.
Yes, I did, thanks. I found two of the short screws in the fan shroud holes and put them all back into the flywheel so they don't cut anything else up inside!
Birdsnest wrote:
That Marelli spark plug is original to the scoot for sure. Italian maker. Known for their Pink Plugs.
Did not know that. Thanks for the insight. Figured it was Italian by the name. It will stay in the side box!
Gabriel25 wrote:
Those are the original Vespa tools that would have come in a roll for repair on your scooter, as described in the owner's manual included when your GL was purchased new. Nice find. If you want to keep that period correct look, rolls without tools can be found fairly easily. The tools are usually the missing component.
I will keep an eye out for the roll. Are we talking eBay or somewhere else?
GeekLion wrote:
Congratulations on your great new project! Your GL is beautiful, and perfectly 'rough'. Straighten her up, a little buff and polish, new motor bits and you're good to go! We'd love to see this thing cruising in original trim but all cleaned up. Good work on the spark situation, that's a win already!
Thank you. I am not planning on painting it. Been scraping off the dirt and grime and paint is pretty good underneath.
@gabriel25 avatar
UTC

Enthusiast
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
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Posts: 75
Location: Seattle
 
Enthusiast
@gabriel25 avatar
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
Joined: UTC
Posts: 75
Location: Seattle
UTC quote
Gabriel25 wrote:
Those are the original Vespa tools that would have come in a roll for repair on your scooter, as described in the owner's manual included when your GL was purchased new. Nice find. If you want to keep that period correct look, rolls without tools can be found fairly easily. The tools are usually the missing component.
I will keep an eye out for the roll. Are we talking eBay or somewhere else?

The last time I saw the empty rolls (just the original tool holder with no tools) was on a Facebook group. I am sure if you ask for such a thing on one of the accessory pages you will get some responses. I am sort of looking myself, although I have not put any real energy into it just yet.
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
Slow progress....
While waiting for parts, I attended to some of the aesthetic duties. It cleaned up okay. Need to put some elbow grease in it to get a shine.
New rubber bits here and there. Found a touch up paint job and a little bondo on the right cover and front fender. Pretty good paint match, it doesn't bother me. Banged out most of the easy, larger dents and straightened the trim best I could. I am torn on the leg shield... if I fix it, I will have to replace the trim... still deciding.
V oodoo wrote:
I like those stylish but practical safety reflectors, hope you can find a proper mate!

External inline image provided by member with no explanatory text Laughing emoticon
Couldn't find a matching reflector, Voodoo, so I removed the lone one for now until I can find a partner.



There was a bit of play in the headset. Found the steering bearings were shot! No cage left in the lower, steering stop bent, top bearing missing bearings. Replaced both bearings and was able to bend the stop back decently. Shifter cables and front brake cable changed along with servicing the front hub. I think they might be the original made-in-France Michelins on the scoot. Or were all the early ones Ceat? Speedo shows 1800 clicks but the speedo cable is broken so who knows...
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Curvy
Curvy
22mph standing still
22mph standing still
@hibbert avatar
UTC

Molto Verboso
Vespa
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Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
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Posts: 1877
Location: California
UTC quote
wow I'd be proud
@birdsnest avatar
UTC

Not So Moderator
VNB VSC VMA VSX - o9c vmb vse
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@birdsnest avatar
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UTC quote
That is amazing.

OG paint looks soooo good.
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
Hibbert and Birdsnest, thanks for all the kind, encouraging comments.

So about ready to tackle the bad coil and uncovered more issues. To be expected for wiring that is over 50 years old. Solder time!!
crumbly wiring
crumbly wiring
@gabriel25 avatar
UTC

Enthusiast
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
Joined: UTC
Posts: 75
Location: Seattle
 
Enthusiast
@gabriel25 avatar
1962 Vespa GS160, 1967 Vespa SS180, 1966 Vespa SS90, 1985 Vespa electric start T5, 1964 Lambretta TV200, 1963 Lambretta TV175, 1966 Lambretta SX200
Joined: UTC
Posts: 75
Location: Seattle
UTC quote
Corrections
If you are interested in getting some of the dent out of the legshield (the area on the side) and engine side cowl (looks like there is a pressure dent above the louvers towards the front of the cowl, on the side), try wrapping a dead blow hammer with a microfiber cloth and making your adjustments. For the legshielld, I would also wrap a small block of wood with a cloth to use as a backstop on the front of the legshield while you strike the back with the dead blow hammer. And for the cowl, remove it, lay it outside down, on a low pile carpet, and strike the inside where you would like the correction. I have performed countless repairs like this on original paint scooters (to preserve while repairing) and it works. If you don't have a dead blow hammer you can get one cheap at Harbor Freight and Tools. Keep in mind that you want to strike with the flat of the hammer as much as possible so as not to do anything but allow the metal memory to reform the scooter back to the form it was stamped when new. This is one of the scooters I have done this to and it came out very well. My GS160 had a legshield dent from a rack, and good sized dent on the engine side cowl, and both are hard to see at all now. Hope this helps, whatever your goals are for your GL.
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@rowdyc avatar
UTC

Molto Verboso
GL, PK, PE200 with hack, Sears Rust Badge
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Posts: 1347
Location: Deep in the heart of Texas
 
Molto Verboso
@rowdyc avatar
GL, PK, PE200 with hack, Sears Rust Badge
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Location: Deep in the heart of Texas
UTC quote
Cleans up well. Coming along nicely!
@autojack avatar
UTC

Addicted
'76 Vespa Rally 200
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Posts: 712
Location: Melbourne
 
Addicted
@autojack avatar
'76 Vespa Rally 200
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Posts: 712
Location: Melbourne
UTC quote
This is awesome. One day when I have a little more time and garage space, I would to find a neglected old Vespa and do a full restoration.
UTC

Veni, Vidi, Posti
Joined: UTC
Posts: 7682
Location: Tega Cay, SC
 
Veni, Vidi, Posti
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Posts: 7682
Location: Tega Cay, SC
UTC quote
I agree with Gab125, straighten it out with the trim in place if it bothers you. What's the worst that would happen, you mess up the trim? You may be able to do this with a fews block of wood and a strong C-clamp as well. Good luck, that is an amazing looking scoot, keep up the good work.
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
Hiatus
Gab25 and Tierny, great tips and suggestions. I will definitely go that route. Great looking GS Gab25!

Been awhile since I got to mess with the GL.

Soldered new wires to the stator and put on the new coil and I got a bright-blue spark. Finally got it to start but it wouldn't idle. Had to keep blipping the throttle to keep it running. Found little to no oil in the gearbox. I am guessing a leaky crank seal. Time to pull the engine.

video link here

lump pulled
lump pulled
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
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Forum member supplied image with no explanatory text
@hibbert avatar
UTC

Molto Verboso
Vespa
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Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
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Location: California
UTC quote
Wow that's cleaning up great! What are you going to do with the lump?
@socalguy avatar
UTC

bodgemaster
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
 
bodgemaster
@socalguy avatar
63 GL, 76 Super (x2), 74 Primavera (x2), 79 P200, 06 Fly 150
Joined: UTC
Posts: 7449
Location: So Cal
UTC quote
Nice work poidog.

I'm curious... does your GL have a number stamped on the inside of the frame in the rear wheel well, left side? Found this stamped on mine. It's not the frame number. Wondering what it is.
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@gravelrash2004 avatar
UTC

Addicted
P Series / Li / LML / Motovespa
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Posts: 737
Location: UK
 
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@gravelrash2004 avatar
P Series / Li / LML / Motovespa
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Location: UK
UTC quote
love me a nice GL
OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
Plans for the lump are full rebuild. No mods, as of now... it's a 2-port and I know the options and potential are limited without some work. Just clean and make it run well, replace the consumables. In the meantime, I do have a proxy engine that I am planning to put in to get it ride-able so I can work out any other issues that present themselves.

SoCalGuy, I do have a number there and it is different than yours... batch number perhaps? Encrypted date code? Expiration date? No idea.
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@birdsnest avatar
UTC

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@birdsnest avatar
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UTC quote
Those are 2020 lottery numbers boys. Get your tickets now!
@hibbert avatar
UTC

Molto Verboso
Vespa
Joined: UTC
Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
Joined: UTC
Posts: 1877
Location: California
UTC quote
My 63 GL has one too
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OP
@poidog avatar
UTC

Drama Free
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
 
Drama Free
@poidog avatar
79p200e 66smallstate 85pk50xl 84p125ets 63GL
Joined: UTC
Posts: 408
Location: Flatness, TX
UTC quote
whodatschrome wrote:
I have no shame when it comes to the pre P series scooters. I would just swap in a stock P200 engine right off the bat. My (very short) build thread would go something like this..."So i scored a GL yesterday!!! As soon as i got it home i swapping in a 200 engine, and fired it up just before dark! I'm planning on leaving for a 400 mile highway ride tomorrow morning, so i didn't have time to take any pics. Cheers!"
Sort of took whodatschrome's suggestion.
While the original motor is being rebuilt... wanted to ride it around and enjoy it a bit and see what else needed attention.
Only spare I had was what you see in the pics. I am worried I will be sorely disappointed when I put the original motor back in and try it after it is rebuilt.
With this lump, it is a blast to ride!
I am surprised by the weight of the proxy lump and how much the scoot wants to lean and turn right. Much more right-biased CG than any of my other rides.
Tried to keep as much original as possible. Brakes rebuilt, wiring and bulbs sorted to 12V with 'correct' brake switch. New steering bearings. Cleaned out the tank. All rubber replaced. New speedo inner cable and rebuild of speedo so it is correct within ~3mph. Worm gear for odometer drive (running off the speedo) was out of its tracks. All lights (sans speedo light, can't find the small festoon locally) work along with the horn. Having a ton of fun just riding it the way it is. Local locksmith was able to make a key for the side glove box. That was amazing. It didn't have the steering lock in it so I had to replace that. I will start tearing the 150 motor apart eventually.
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
I should change the kick start lever 
and fan cover if I am leaving this motor in for a while...
I should change the kick start lever and fan cover if I am leaving this motor in for a while...
Forum member supplied image with no explanatory text
@hibbert avatar
UTC

Molto Verboso
Vespa
Joined: UTC
Posts: 1877
Location: California
 
Molto Verboso
@hibbert avatar
Vespa
Joined: UTC
Posts: 1877
Location: California
UTC quote
man that looks great! Personally I would not be satisfied with the stock engine but it depends on what you want. Good running no matter what performance it expected. Glad you got it back on the road to enjoy!
@qascooter avatar
UTC

Ossessionato
79 P200E (Ruby), 62 Allstate (B-62), 63 VBB (Storm)
Joined: UTC
Posts: 4949
Location: Florence, OR
 
Ossessionato
@qascooter avatar
79 P200E (Ruby), 62 Allstate (B-62), 63 VBB (Storm)
Joined: UTC
Posts: 4949
Location: Florence, OR
UTC quote
Very nice PDog - very nice indeed! Clap emoticon Clap emoticon
⬆️    About 5 months elapsed    ⬇️
@lynnb avatar
UTC

Ossessionato
1963 VBB2T
Joined: UTC
Posts: 2543
 
Ossessionato
@lynnb avatar
1963 VBB2T
Joined: UTC
Posts: 2543
UTC quote
How's the project going?

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