A very "Special" project
Birdsnest
Mon Dec 06, 2021 4:50 pm
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Birdsnest
Not So Moderator
VNB vsc o9c VMA vbc VSX
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Posts: 6161
Location: Hustletown, TX
Mon Dec 06, 2021 4:50 pm linkquote
What a killer scoot this is gonna be.
Top marks all around!
Positive
SaFiS
Thu Dec 16, 2021 11:31 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Thu Dec 16, 2021 11:31 am linkquote
Had to modify the new Polini manifold since the only one that exists and works with a PK engine - V50 frame combo is for a 30mm carb. We will be using a CP24. Cut the inlet, made a new smaller one on the lathe and pressed it in. Will have it welded by my machinist. Lucky me, I had an aluminum spacer tube from a GSX-R rear wheel that was exactly the dimension I needed. So, I didn't "waste" time on turning and drilling a solid chunk...





Positive
SaFiS
Sun Jan 09, 2022 1:35 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Sun Jan 09, 2022 1:35 pm linkquote
Rails done and started masking parts for paint. Tomorrow will probably get everything to my buddy's shop for paint...











Positive
GrandpaNate
Sun Jan 09, 2022 4:17 pm
Enthusiast
Old Vespas and Lambrettas
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Location: Arizona
 
GrandpaNate
Enthusiast
Old Vespas and Lambrettas
Joined: 11 Feb 2019
Posts: 97
Location: Arizona
Sun Jan 09, 2022 4:17 pm linkquote
😳😳😳😳

Very very cool build! Following!
charlieman22
Sun Jan 09, 2022 7:06 pm
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charlieman22
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Sun Jan 09, 2022 7:06 pm linkquote
Wait.
Your gonna paint the engine?
SaFiS
Sun Jan 09, 2022 9:49 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Sun Jan 09, 2022 9:49 pm linkquote
charlieman22 wrote:
Wait.
Your gonna paint the engine?
Oh, yes…
Positive
SaFiS
Wed Jan 26, 2022 1:34 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Wed Jan 26, 2022 1:34 pm linkquote
Update time...

Manifold welded and all parts are at my friend's paint shop. He started working on it...
charlieman22
Wed Jan 26, 2022 8:44 pm
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62 VBB1T Round Tail W/ leaner sidecar
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charlieman22
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62 VBB1T Round Tail W/ leaner sidecar
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Posts: 3179
Location: california
Wed Jan 26, 2022 8:44 pm linkquote
well, I'm certainly curious to see how all the motor parts turn out - though I suspect the answer is - very nicely.
Welding job on the manifold is the real deal.
Very nice.
GeekLion
Wed Jan 26, 2022 9:14 pm
Molto Verboso
Too Many piles of Junk that need too much work and too much money
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Location: PNW from LBC
 
GeekLion
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
Wed Jan 26, 2022 9:14 pm linkquote
great work Safis! coming along nicely. Intake mod is simple solution = the best solution.
SaFiS
Thu Jan 27, 2022 12:48 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Thu Jan 27, 2022 12:48 pm linkquote
A bit more progress...









Positive
Die_Wespe_Kind
Sat Jan 29, 2022 7:29 pm
Hooked
'04 Genuine Stella, '03 Vespa ET, '62 Motovespa 150S (with a P125X engine), a '71 Rally 180, '57 Lambretta LD125 Mk. III
Joined: 22 Jan 2008
Posts: 477
Location: Lehi, UT Utah
 
Die_Wespe_Kind
Hooked
'04 Genuine Stella, '03 Vespa ET, '62 Motovespa 150S (with a P125X engine), a '71 Rally 180, '57 Lambretta LD125 Mk. III
Joined: 22 Jan 2008
Posts: 477
Location: Lehi, UT Utah
Sat Jan 29, 2022 7:29 pm linkquote
This is looking really good, this style of 50 special is what I would get if I was to ever get a Vespa small frame.
Positive
SaFiS
Sun Feb 06, 2022 7:05 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Sun Feb 06, 2022 7:05 am linkquote
While waiting for the paint, I started preparing a few things. Since we're going 12V, along with the cases, I also got a PK flywheel which was a bit "rusted" and heavy. I first hit it with a cheapo sandblasting gun I have, then turned it down to 1821g from the 2100g it was and also lapped it to the crank...

More to come...









Highly Rated
charlieman22
Sun Feb 06, 2022 5:10 pm
Ossessionato
62 VBB1T Round Tail W/ leaner sidecar
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Posts: 3179
Location: california
 
charlieman22
Ossessionato
62 VBB1T Round Tail W/ leaner sidecar
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Posts: 3179
Location: california
Sun Feb 06, 2022 5:10 pm linkquote
Every time I see one of Chris's posts - I think: Man I use a lot of words.
Pictures are fab as usual Safis.
Work on this one is superb.
Still kinda excited to see what the plan with the motor color scheme is.
SaFiS
Mon Feb 07, 2022 1:25 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Mon Feb 07, 2022 1:25 pm linkquote
Progress!! Frame is ready for first stage epoxy primer...

















Positive
hjo
Mon Feb 07, 2022 1:45 pm
Molto Verboso
Scattered remnants of (two!) 1974 Rallys
Joined: 30 Jul 2009
Posts: 1415
Location: San Francisco, CA
 
hjo
Molto Verboso
Scattered remnants of (two!) 1974 Rallys
Joined: 30 Jul 2009
Posts: 1415
Location: San Francisco, CA
Mon Feb 07, 2022 1:45 pm linkquote
Your builds are so nice!
Positive
SaFiS
Tue Feb 08, 2022 8:07 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Tue Feb 08, 2022 8:07 am linkquote
Exhaust came back from the platers. Assembled and ready. Egig Python S...

Positive
SaFiS
Sat Feb 12, 2022 9:03 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Sat Feb 12, 2022 9:03 am linkquote
A bit more progress. Epoxy primer on, sanded and ready for second stage primer...







Positive
WaxhawFive
Mon Feb 14, 2022 6:16 am
Member
'66 VLB (Blue Badge) & '17 GTV
Joined: 29 Jan 2022
Posts: 48
Location: Waxhaw, NC
 
WaxhawFive
Member
'66 VLB (Blue Badge) & '17 GTV
Joined: 29 Jan 2022
Posts: 48
Location: Waxhaw, NC
Mon Feb 14, 2022 6:16 am linkquote
Inspiring, really. Thanks for all the pics.

W5
Positive
Birdsnest
Mon Feb 14, 2022 6:41 am
Not So Moderator
VNB vsc o9c VMA vbc VSX
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Posts: 6161
Location: Hustletown, TX
 
Birdsnest
Not So Moderator
VNB vsc o9c VMA vbc VSX
Joined: 28 May 2008
Posts: 6161
Location: Hustletown, TX
Mon Feb 14, 2022 6:41 am linkquote
Nice work and thanks for documenting so well. Setting a bar.
Positive
scootermarc69
Mon Feb 14, 2022 7:50 am
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Location: Santa Margarita,Ca.
 
scootermarc69
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Mon Feb 14, 2022 7:50 am linkquote
So much awesomeness!
Positive
SaFiS
Mon Feb 14, 2022 10:57 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Mon Feb 14, 2022 10:57 am linkquote
Thanks Gents!!!

More progress. Epoxy primer on small parts and second stage primer on frame. My friend's pretty quick. Frame's almost finished being sanded and getting ready for sealants...

Today's pics...















Positive
SaFiS
Tue Feb 15, 2022 2:03 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Tue Feb 15, 2022 2:03 pm linkquote
Sealants in...



Positive
charlieman22
Tue Feb 15, 2022 5:47 pm
Ossessionato
62 VBB1T Round Tail W/ leaner sidecar
Joined: 26 Jan 2019
Posts: 3179
Location: california
 
charlieman22
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62 VBB1T Round Tail W/ leaner sidecar
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Posts: 3179
Location: california
Tue Feb 15, 2022 5:47 pm linkquote
Is no one else going to mention the fact that the cases are being painted?
Love this.
Could be very cool.
Are you going to polish the clutch cover or other single components in aluminum to let them stand out?
Looking forward to the outcome.
Positive
SaFiS
Tue Feb 15, 2022 10:21 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Tue Feb 15, 2022 10:21 pm linkquote
charlieman22 wrote:
Are you going to polish the clutch cover or other single components in aluminum to let them stand out?
No. Almost everything's getting murdered out except the frame…
Positive
GeekLion
Tue Feb 15, 2022 10:54 pm
Molto Verboso
Too Many piles of Junk that need too much work and too much money
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Location: PNW from LBC
 
GeekLion
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
Tue Feb 15, 2022 10:54 pm linkquote
SaFiS wrote:
No. Almost everything's getting murdered out except the frame…
Hellyeah. Murder that sucka. Great work so far!
Did you consider power-coat for the engine and bits? Have you painted an engine before?
SaFiS
Tue Feb 15, 2022 11:19 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Tue Feb 15, 2022 11:19 pm linkquote
GeekLion wrote:
Did you consider power-coat for the engine and bits? Have you painted an engine before?
Well, my initial thought was powder coat but when I asked around the quotes I got quickly changed my mind. Motor's getting a special paint for engine blocks so it's heat resistant. Never done it on a vespa motor but my friend has painted lots of engines, especially truck engines which is a common thing…
Positive
GeekLion
Wed Feb 16, 2022 12:04 am
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
 
GeekLion
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
Wed Feb 16, 2022 12:04 am linkquote
SaFiS wrote:
Well, my initial thought was powder coat but when I asked around the quotes I got quickly changed my mind. Motor's getting a special paint for engine blocks so it's heat resistant. Never done it on a vespa motor but my friend has painted lots of engines, especially truck engines which is a common thing…
Totally understand! PC price adds up fast, especially with alot of masking. Car/truck/hotrod engines are painted all the time, so it sounds like you've got a good handle on it. Really enjoying your progress!
Positive
oopsclunkthud
Wed Feb 16, 2022 11:47 am
Banned
2:6
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Posts: 8149
Location: San Francisco
 
oopsclunkthud
Banned
2:6
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Posts: 8149
Location: San Francisco
Wed Feb 16, 2022 11:47 am linkquote
I painted the engine on my 150 super white. looked fantastic on the bench...
Positive
SaFiS
Fri Feb 18, 2022 6:23 am
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Fri Feb 18, 2022 6:23 am linkquote
We all know how difficult is to adjust the gear cables on a smallie motor. Someone on FB posted a brilliant solution. Inline adjusters. But what do you do when they're out of stock, wherever you asked?? Dah!! You have a lathe, don't you?? STUPID little man!!

Found a hexagonal 8mm brass rod, 20 minutes on the lathe and presto!!









Positive
charlieman22
Fri Feb 18, 2022 6:31 am
Ossessionato
62 VBB1T Round Tail W/ leaner sidecar
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Posts: 3179
Location: california
 
charlieman22
Ossessionato
62 VBB1T Round Tail W/ leaner sidecar
Joined: 26 Jan 2019
Posts: 3179
Location: california
Fri Feb 18, 2022 6:31 am linkquote
Quote:
But what do you do when they're out of stock, wherever you asked?? Dah!! You have a lathe, don't you?? STUPID little man!!
. Hahaha. Indeed. Very slick fix.
Positive
ferriswolf
Fri Feb 18, 2022 6:35 am
Hooked
Joined: 28 May 2020
Posts: 449
Location: Planet Earth
 
ferriswolf
Hooked
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Posts: 449
Location: Planet Earth
Fri Feb 18, 2022 6:35 am linkquote
Your project is awe inspiring, bloody well done fella.
Positive
GeekLion
Sat Feb 19, 2022 1:31 am
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
 
GeekLion
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
Sat Feb 19, 2022 1:31 am linkquote
I seriously need a lathe... Nice work!
Positive
Birdsnest
Sun Feb 20, 2022 9:25 am
Not So Moderator
VNB vsc o9c VMA vbc VSX
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Posts: 6161
Location: Hustletown, TX
 
Birdsnest
Not So Moderator
VNB vsc o9c VMA vbc VSX
Joined: 28 May 2008
Posts: 6161
Location: Hustletown, TX
Sun Feb 20, 2022 9:25 am linkquote
In-line adjusters = cats pajamas
Very cool.
Positive
SaFiS
Fri Feb 25, 2022 1:28 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Fri Feb 25, 2022 1:28 pm linkquote
Ready for paint!!!







Positive
GeekLion
Fri Feb 25, 2022 1:44 pm
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
 
GeekLion
Molto Verboso
Too Many piles of Junk that need too much work and too much money
Joined: 06 May 2019
Posts: 1390
Location: PNW from LBC
Fri Feb 25, 2022 1:44 pm linkquote
Oh Happy Day!
Positive
skids
Fri Feb 25, 2022 2:19 pm
Hooked
2020 piaggio liberty 150 2006 Piaggio BV 250 carbureted
Joined: 12 Feb 2022
Posts: 252
Location: Reno Nevada
 
skids
Hooked
2020 piaggio liberty 150 2006 Piaggio BV 250 carbureted
Joined: 12 Feb 2022
Posts: 252
Location: Reno Nevada
Fri Feb 25, 2022 2:19 pm linkquote
Man what an awesome read through! The pictures were fantastic! The fabrication was fantastic! And just when you think it cant get any better he breaks out the lathe!

Next level for sure! Awesome thread, awesome forum. When I grow up I wanna be a fabricator!
SaFiS
Fri Feb 25, 2022 2:40 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Fri Feb 25, 2022 2:40 pm linkquote
skids wrote:
Man what an awesome read through! The pictures were fantastic! The fabrication was fantastic! And just when you think it cant get any better he breaks out the lathe!

Next level for sure! Awesome thread, awesome forum. When I grow up I wanna be a fabricator!
Thanks mate! Well, if you liked this one, you'll definitely love my T5 thread.

Enjoy...
One more T5 on the NSM Forum
orwell84
Fri Feb 25, 2022 6:18 pm
Addicted
Joined: 14 Oct 2016
Posts: 885
Location: northern New York
 
orwell84
Addicted
Joined: 14 Oct 2016
Posts: 885
Location: northern New York
Fri Feb 25, 2022 6:18 pm linkquote
Just noticed your seam sealing job. Pristine!

How did you do it?
SaFiS
Fri Feb 25, 2022 10:23 pm
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
 
SaFiS
Ossessionato
1979 P150X, 1983 P200E, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: 02 Aug 2015
Posts: 2998
Location: Veria, Greece
Fri Feb 25, 2022 10:23 pm linkquote
orwell84 wrote:
Just noticed your seam sealing job. Pristine!

How did you do it?
My friend did it. He uses masking tape around the seams…

Inside seams are done with a paintbrush…
orwell84
Sat Feb 26, 2022 7:12 am
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Joined: 14 Oct 2016
Posts: 885
Location: northern New York
 
orwell84
Addicted
Joined: 14 Oct 2016
Posts: 885
Location: northern New York
Sat Feb 26, 2022 7:12 am linkquote
SaFiS wrote:
My friend did it. He uses masking tape around the seams…

Inside seams are done with a paintbrush…
Thank you. I thought tape might have been used. Tidy job.
  DoubleGood Vespa Design  
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