@birdsnest avatar
UTC

Not So Moderator
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Not So Moderator
@birdsnest avatar
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UTC quote
What a killer scoot this is gonna be.
Top marks all around!
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Had to modify the new Polini manifold since the only one that exists and works with a PK engine - V50 frame combo is for a 30mm carb. We will be using a CP24. Cut the inlet, made a new smaller one on the lathe and pressed it in. Will have it welded by my machinist. Lucky me, I had an aluminum spacer tube from a GSX-R rear wheel that was exactly the dimension I needed. So, I didn't "waste" time on turning and drilling a solid chunk...

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OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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UTC quote
Rails done and started masking parts for paint. Tomorrow will probably get everything to my buddy's shop for paint...

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@grandpanate avatar
UTC

Hooked
'71 Rally 180,'81 P200, 1979 Vespa 90(125), 2023 Ducati Scrambler Pro Stealth, 2022 Ducati Streetfighter V4S
Joined: UTC
Posts: 247
Location: Tempe, Arizona
 
Hooked
@grandpanate avatar
'71 Rally 180,'81 P200, 1979 Vespa 90(125), 2023 Ducati Scrambler Pro Stealth, 2022 Ducati Streetfighter V4S
Joined: UTC
Posts: 247
Location: Tempe, Arizona
UTC quote
😳😳😳😳

Very very cool build! Following!
@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 3962
Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
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Location: california
UTC quote
Wait.
Your gonna paint the engine?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
charlieman22 wrote:
Wait.
Your gonna paint the engine?
Oh, yes…
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Update time...

Manifold welded and all parts are at my friend's paint shop. He started working on it...

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@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
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Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
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Location: california
UTC quote
well, I'm certainly curious to see how all the motor parts turn out - though I suspect the answer is - very nicely.
Welding job on the manifold is the real deal.
Very nice.
@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
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The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
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UTC quote
great work Safis! coming along nicely. Intake mod is simple solution = the best solution.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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UTC quote
A bit more progress...

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@die_wespe_kind avatar
UTC

Hooked
'04 Genuine Stella, '03 Vespa ET, '62 Motovespa 150S (with a P125X engine), a '71 Rally 180, '57 Lambretta LD125 Mk. III
Joined: UTC
Posts: 482
Location: Lehi, UT Utah
 
Hooked
@die_wespe_kind avatar
'04 Genuine Stella, '03 Vespa ET, '62 Motovespa 150S (with a P125X engine), a '71 Rally 180, '57 Lambretta LD125 Mk. III
Joined: UTC
Posts: 482
Location: Lehi, UT Utah
UTC quote
This is looking really good, this style of 50 special is what I would get if I was to ever get a Vespa small frame.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
While waiting for the paint, I started preparing a few things. Since we're going 12V, along with the cases, I also got a PK flywheel which was a bit "rusted" and heavy. I first hit it with a cheapo sandblasting gun I have, then turned it down to 1821g from the 2100g it was and also lapped it to the crank...

More to come...

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@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 3962
Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
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Location: california
UTC quote
Every time I see one of Chris's posts - I think: Man I use a lot of words.
Pictures are fab as usual Safis.
Work on this one is superb.
Still kinda excited to see what the plan with the motor color scheme is.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Progress!! Frame is ready for first stage epoxy primer...

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@hjo avatar
UTC

Molto Verboso
Scattered remnants of (two!) 1974 Rallys
Joined: UTC
Posts: 1845
Location: San Francisco, CA
 
Molto Verboso
@hjo avatar
Scattered remnants of (two!) 1974 Rallys
Joined: UTC
Posts: 1845
Location: San Francisco, CA
UTC quote
Your builds are so nice!
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Exhaust came back from the platers. Assembled and ready. Egig Python S...

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OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
A bit more progress. Epoxy primer on, sanded and ready for second stage primer...

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UTC

Enthusiast
'66 VLB (Blue Badge) & '17 GTV
Joined: UTC
Posts: 50
Location: Waxhaw, NC
 
Enthusiast
'66 VLB (Blue Badge) & '17 GTV
Joined: UTC
Posts: 50
Location: Waxhaw, NC
UTC quote
Inspiring, really. Thanks for all the pics.

W5
@birdsnest avatar
UTC

Not So Moderator
VNB VSC 09C VMA VSX - vbc vmb
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Not So Moderator
@birdsnest avatar
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UTC quote
Nice work and thanks for documenting so well. Setting a bar.
@scootermarc69 avatar
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Ossessionato
Joined: UTC
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Location: Santa Margarita,Ca.
 
Ossessionato
@scootermarc69 avatar
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UTC quote
So much awesomeness!
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Thanks Gents!!!

More progress. Epoxy primer on small parts and second stage primer on frame. My friend's pretty quick. Frame's almost finished being sanded and getting ready for sealants...

Today's pics...

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OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Sealants in...

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@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
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Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
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UTC quote
Is no one else going to mention the fact that the cases are being painted?
Love this.
Could be very cool.
Are you going to polish the clutch cover or other single components in aluminum to let them stand out?
Looking forward to the outcome.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
charlieman22 wrote:
Are you going to polish the clutch cover or other single components in aluminum to let them stand out?
No. Almost everything's getting murdered out except the frame…
@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
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Location: PNW from LBC
 
The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
UTC quote
SaFiS wrote:
No. Almost everything's getting murdered out except the frame…
Hellyeah. Murder that sucka. Great work so far!
Did you consider power-coat for the engine and bits? Have you painted an engine before?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
GeekLion wrote:
Did you consider power-coat for the engine and bits? Have you painted an engine before?
Well, my initial thought was powder coat but when I asked around the quotes I got quickly changed my mind. Motor's getting a special paint for engine blocks so it's heat resistant. Never done it on a vespa motor but my friend has painted lots of engines, especially truck engines which is a common thing…
@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
 
The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
UTC quote
SaFiS wrote:
Well, my initial thought was powder coat but when I asked around the quotes I got quickly changed my mind. Motor's getting a special paint for engine blocks so it's heat resistant. Never done it on a vespa motor but my friend has painted lots of engines, especially truck engines which is a common thing…
Totally understand! PC price adds up fast, especially with alot of masking. Car/truck/hotrod engines are painted all the time, so it sounds like you've got a good handle on it. Really enjoying your progress!
@oopsclunkthud avatar
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Banned
3:5
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Location: San Francisco
 
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@oopsclunkthud avatar
3:5
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UTC quote
I painted the engine on my 150 super white. looked fantastic on the bench...
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
We all know how difficult is to adjust the gear cables on a smallie motor. Someone on FB posted a brilliant solution. Inline adjusters. But what do you do when they're out of stock, wherever you asked?? Dah!! You have a lathe, don't you?? STUPID little man!! Razz emoticon Razz emoticon Razz emoticon

Found a hexagonal 8mm brass rod, 20 minutes on the lathe and presto!!

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@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 3962
Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 3962
Location: california
UTC quote
Quote:
But what do you do when they're out of stock, wherever you asked?? Dah!! You have a lathe, don't you?? STUPID little man!!
. Hahaha. Indeed. Very slick fix.
UTC

Addicted
Joined: UTC
Posts: 920
Location: Planet Earth
 
Addicted
Joined: UTC
Posts: 920
Location: Planet Earth
UTC quote
Your project is awe inspiring, bloody well done fella.
@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
 
The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
UTC quote
I seriously need a lathe... Nice work!
@birdsnest avatar
UTC

Not So Moderator
VNB VSC 09C VMA VSX - vbc vmb
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Location: Hustletown, TX
 
Not So Moderator
@birdsnest avatar
VNB VSC 09C VMA VSX - vbc vmb
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Posts: 7814
Location: Hustletown, TX
UTC quote
In-line adjusters = cats pajamas
Very cool.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
Ready for paint!!!

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@geeklion avatar
UTC

The Dude
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
 
The Dude
@geeklion avatar
Too Many piles of Junk that need too much work and too much money
Joined: UTC
Posts: 1643
Location: PNW from LBC
UTC quote
Oh Happy Day!
UTC

Addicted
2020 piaggio liberty 150
Joined: UTC
Posts: 660
Location: Reno Nevada
 
Addicted
2020 piaggio liberty 150
Joined: UTC
Posts: 660
Location: Reno Nevada
UTC quote
Man what an awesome read through! The pictures were fantastic! The fabrication was fantastic! And just when you think it cant get any better he breaks out the lathe!

Next level for sure! Awesome thread, awesome forum. When I grow up I wanna be a fabricator!
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
skids wrote:
Man what an awesome read through! The pictures were fantastic! The fabrication was fantastic! And just when you think it cant get any better he breaks out the lathe!

Next level for sure! Awesome thread, awesome forum. When I grow up I wanna be a fabricator!
Thanks mate! Well, if you liked this one, you'll definitely love my T5 thread.

Enjoy...
One more T5 on the NSM Forum
@orwell84 avatar
UTC

Ossessionato
Joined: UTC
Posts: 2792
Location: northern New York
 
Ossessionato
@orwell84 avatar
Joined: UTC
Posts: 2792
Location: northern New York
UTC quote
Just noticed your seam sealing job. Pristine!

How did you do it?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4092
Location: Veria, Greece
UTC quote
orwell84 wrote:
Just noticed your seam sealing job. Pristine!

How did you do it?
My friend did it. He uses masking tape around the seams…

Inside seams are done with a paintbrush…
@orwell84 avatar
UTC

Ossessionato
Joined: UTC
Posts: 2792
Location: northern New York
 
Ossessionato
@orwell84 avatar
Joined: UTC
Posts: 2792
Location: northern New York
UTC quote
SaFiS wrote:
My friend did it. He uses masking tape around the seams…

Inside seams are done with a paintbrush…
Thank you. I thought tape might have been used. Tidy job.
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