Greetings:
Ever seeking Slightly Faster performance I was inspired by someone in another thread to spring for the Torque Driver rear pulley sheave replacement they make for a number of scooter brands. The difference seems to be a much steeper cam angle cut into the hub compared to stock. The pulley came with the oil seals assembled onto the hub, contrary to the instructions which suggested swapping on the stock ones. They also referred to THREE little guide pins. There are four...
The "Instructions" also don't mention the little black plastic cone-shaped ring that came with the kit. I could see no part resembling it when I dismantled my clutch and rear pulley assembly. Incorrectly I presumed it was for a different scooter, because often a Malossi part number will fit multiple brands.
Incorrect, that is, until I tried to slide my new freshly-greased Malossi Torque driver onto the pulley hub. The lower seal slid right on, but the seal lip of top one "hangs up" on the polished steel hub cylinder. Resorting to Default Wheel-Muscle mode ensured it went on. However a short segment of the lip of the seal was inverted. That got me thinkin'. Yeah, the little plastic thing is a Guide. It slips over the threaded part of the pulley hub and allows the seal lips to slip onto the hub. Luckily the seal was undamaged and no grease smears outside its domain.
So all is well. I have yet to take a meaningful test ride, but first impressions down the street and back are that the transmission could now use some lighter weights. I felt the revs were lower with no change in variator load or springs. Will report more when I have details to share.