OP
@vpfalcon avatar
UTC

Addicted
86 T5, 71 Rally 180
Joined: UTC
Posts: 769
Location: Oak Brook, Illinois
 
Addicted
@vpfalcon avatar
86 T5, 71 Rally 180
Joined: UTC
Posts: 769
Location: Oak Brook, Illinois
UTC quote
I'm putting a P200 motor into 1963 GL. The motor is installed, a BGM wiring harness, a CDI and a voltage regulator.
The wiring directions that came with the kit aren't much to go on.
So here's what I have so far.
The stator is an AES, it looks good.
CDI, red, green white wires from stator, green wire from harness.
The short wires from the stator are black, pink, yellow and purple.
The remaining wires from harness are black and blue.
So...black to black,
Blue to pink yellow and purple?
The voltage regulator I installed under the fuel tank.
VR - yellow blue black
Harness orange blue red, (2) black
I have orange and red to yellow (vr)
black and black (vr) to scooter body
Blue to blue (vr)
And a black from the harness to nothing (there is a connector on the vr. But not sure the black wire goes there?
Voltage regulator
Voltage regulator
CDI
CDI
@rowdyc avatar
UTC

Molto Verboso
GL, PK, PE200 with hack, Sears Rust Badge
Joined: UTC
Posts: 1347
Location: Deep in the heart of Texas
 
Molto Verboso
@rowdyc avatar
GL, PK, PE200 with hack, Sears Rust Badge
Joined: UTC
Posts: 1347
Location: Deep in the heart of Texas
UTC quote
I think you have your wiring harness in wrong. That purple wire coming out near the motor is your headlight wire. The only wires coming out the engine should be black, blue, and green.

Use these instructions that have pictures to get you on the right track. Report back if you have issues.

https://www.scooter-center.com/media/pdf/33/00/66/Fitting_instructions_c38.pdf

Good luck!
@gickspeed avatar
UTC

Ossessionato
Joined: UTC
Posts: 2265
Location: Racing Capital of the World
 
Ossessionato
@gickspeed avatar
Joined: UTC
Posts: 2265
Location: Racing Capital of the World
UTC quote
Re: BGM wiring harness
Vpfalcon wrote:
I'm putting a P200 motor into 1963 GL. The motor is installed, a BGM wiring harness, a CDI and a voltage regulator.
The wiring directions that came with the kit aren't much to go on.
So here's what I have so far.
The stator is an AES, it looks good.
CDI, red, green white wires from stator, green wire from harness.
The short wires from the stator are black, pink, yellow and purple.
The remaining wires from harness are black and blue.
So...black to black,
Blue to pink yellow and purple?
The voltage regulator I installed under the fuel tank.
VR - yellow blue black
Harness orange blue red, (2) black
I have orange and red to yellow (vr)
black and black (vr) to scooter body
Blue to blue (vr)
And a black from the harness to nothing (there is a connector on the vr. But not sure the black wire goes there?
you should be using a Euro type stator with 1 AC output. looks like you have an American market stator with RED, Purple, and Yellow.
UTC

Addicted
1974 Rally 200, 1974 Rally 200 with sidecar, Vespacross bike
Joined: UTC
Posts: 609
Location: Atlanta
 
Addicted
1974 Rally 200, 1974 Rally 200 with sidecar, Vespacross bike
Joined: UTC
Posts: 609
Location: Atlanta
UTC quote
When we spoke on the phone at Mercato, connect blue from harness to yellow from stator, connect the red and the purple together. On the voltage regulator side, you don't need the orange to hooked up at all and connect the extra ground to ground by cutting off the female connector and ground it to the same spot as the other ground on the body.
OP
@vpfalcon avatar
UTC

Addicted
86 T5, 71 Rally 180
Joined: UTC
Posts: 769
Location: Oak Brook, Illinois
 
Addicted
@vpfalcon avatar
86 T5, 71 Rally 180
Joined: UTC
Posts: 769
Location: Oak Brook, Illinois
UTC quote
Mattgyver wrote:
When we spoke on the phone at Mercato, connect blue from harness to yellow from stator, connect the red and the purple together. On the voltage regulator side, you don't need the orange to hooked up at all and connect the extra ground to ground by cutting off the female connector and ground it to the same spot as the other ground on the body.
Thanks Mattgyver, I think I got it! I'm ordering a "spark plug forked clip" from your shop today.
@rowdyc avatar
UTC

Molto Verboso
GL, PK, PE200 with hack, Sears Rust Badge
Joined: UTC
Posts: 1347
Location: Deep in the heart of Texas
 
Molto Verboso
@rowdyc avatar
GL, PK, PE200 with hack, Sears Rust Badge
Joined: UTC
Posts: 1347
Location: Deep in the heart of Texas
UTC quote
I'm glad Matt stepped in and corrected us so you can use your existing setup.
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