steelbytes wrote:
related Q: what causes flat spots on rollers?
My take:
Rollers don't roll. They slide. One side slides on a flat surface (the backing plate) and one slides on a curved surface (the inside of the variator pulley). The flat surface wear will be slightly greater than the curved wear, as it's all on the same line along the roller. Eventually, a flat land will begin to form on one roller. This makes that roller slightly smaller across, and most wear will transfer to the other rollers. This goes on until all rollers each have a flat spot to varying degrees. This will mean slightly greater acceleration, but a lower top speed, and if the flat spots get more than about 1.5 to 2mm deep from the original circumference will contribute to rapid belt wear as the inner teeth begin to contact the variator bushing. As soon as one of those teeth loses its outer skin, the transverse filling flies out, and before you know it the belt gets stripped of all inner teeth, muckite and kevlar strands get embedded in the clutch, and the show is over.
Moral - change those rollers at the first sign of flats.