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Weird 80's Vespas & Cool Vintage Lambrettas
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UTC quote
in the engine? or in the engine stand? or in the haystack of tools?

these all require different levels of curse words...
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Johnny Two Tone
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UTC quote
Enough threads? Hopefully so.
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Johnny Two Tone
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UTC quote
greasy125 wrote:
in the engine? or in the engine stand? or in the haystack of tools?

these all require different levels of curse words...
My guess is into the stand. If it's the tools, also no sweat. I don't see it somehow curving around and entering the transfer ports, so I'm going forward.
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Johnny Two Tone
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UTC quote
Recovered from inside the stand for peace of mind.
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Johnny Two Tone
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UTC quote
So it's one of those days…

The thick clutch spacer left the clutch too high and the cover standing proud. Thin it is. Had to take it apart and swap it.

The arm swings only a couple degrees before the plunger hits the pressure plate. I think it has to be correct.
⚠️ Last edited by sdjohn on UTC; edited 1 time
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Johnny Two Tone
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UTC quote
I almost always skimp on this O-ring but I did it today.
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Lucky
76 Sprint V, 63 GL, 62 VBB, 05 Stella, 66 Smallstate, 66 Lammy S3
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UTC quote
sdjohn wrote:
I heard it fall when it broke, I think it went down here…
Take it from me...don't start it until you've 100% located the missing washer pieces!
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@sdjohn avatar
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Johnny Two Tone
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UTC quote
chandlerman wrote:
Take it from me...don't start it until you've 100% located the missing washer pieces!
Located, see my magnet above!
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Johnny Two Tone
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UTC quote
86? Or 98?

Rest of carb jets
Idle 40
Choke 60
Stack 80ac / e1 / 98 or 86

It's a 2 port sprint motor with 20.17
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@chandlerman avatar
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Lucky
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UTC quote
I'd guess 98, but there are two ways to know for sure:
1) measure it with a bore micrometer
2) fuck around and find out

The choice is up to you.
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UTC quote
sdjohn wrote:
86? Or 98?

Rest of carb jets
Idle 40
Choke 60
Stack 80ac / e1 / 98 or 86

It's a 2 port sprint motor with 20.17
stack sounds right for a 150 with a 20/17, most were 100 mains, so you're probably in the ball park.

20/15's on 125's got jets in the 80's but with a different stack
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Johnny Two Tone
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UTC quote
This seal isn't right but I'm not sure what I need. Corteco 30 47 6. Is too big for the sealing surface on the drive flange.
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Johnny Two Tone
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UTC quote
Cases are this type of seal though.
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Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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@safis avatar
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UTC quote
Older models had a 27/47/6 seal...
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Johnny Two Tone
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UTC quote
SaFiS wrote:
Older models had a 27/47/6 seal...
That sounds right for this motor!
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Johnny Two Tone
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UTC quote
Is s.3111 an ordinary split washer? What size?
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Johnny Two Tone
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UTC quote
thanks Swiss! I'm in bitza engine hell over here cross referencing multiple parts books trying to make sense of things, and of course no one has all of the parts I need. I'm literally considering a unique order from scooters Originali for a kickstart bolt. In addition to the engine being an oddball Bajaj Sprint engine, it's now being converted to 8", so it's a weird hybrid.

It's a great idea to use the SIP site though for hunting down part numbers, since they at least cross reference all the original part numbers. Then I can have SM order it for me with the rest of my order.
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UTC quote
Yep.. thats what I do. I search on SIP with original part number to grab the fastener size. If its something I can order from McMaster then I do.
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UTC quote
OK so SM is the only place that seems to have these, but they don't now....

I have 3 of the bolts, I'm sure I can figure out another bolt, but can I use an ordinary lock washer with loctite as the 4th "tab thing"?
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Johnny Two Tone
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UTC quote
So in goes the next order for mercato. It got easier once I decided that anything they didn't have I'd do SIP order from them and I'll just wait until the whole deal shows. This project isn't a race, the frame is still in the rafters! Once the engine is done we will build a fork.
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Johnny Two Tone
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UTC quote
So I've been following the fork threads lately and looked back at my pics, is this an Allstate fork? I see no shock mounts.
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1958 Allstate 177VMC, 1962 Allstate, Yamaha Vino 70cc
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UTC quote
sdjohn wrote:
So I've been following the fork threads lately and looked back at my pics, is this an Allstate fork? I see no shock mounts.
Yep it is.
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Johnny Two Tone
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UTC quote
it gets NO UPGRADES! Laughing emoticon

well I will make sure it gets a proper spring. but in line with the use whatcha got goal of the VBB build, we will use it!
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UTC quote
sdjohn wrote:
it gets NO UPGRADES! Laughing emoticon

well I will make sure it gets a proper spring. but in line with the use whatcha got goal of the VBB build, we will use it!
My friends bike, the 62, has the og fork. When I test ride it for him I didn't notice it was pogo stick style. It's also stock though so maybe the lower power played into that? I didn't think riding it was too bad honestly.
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UTC quote
Why on earth someone decided "nah, we don't need a shock absorber, a spring is good enough"

Facepalm emoticon

Or am I just too European to understand
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Johnny Two Tone
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UTC quote
FridayMatinee wrote:
My friends bike, the 62, has the og fork. When I test ride it for him I didn't notice it was pogo stick style. It's also stock though so maybe the lower power played into that? I didn't think riding it was too bad honestly.
I can promise low power will be what we deliver. 2 port stock 150.
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Johnny Two Tone
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UTC quote
FINYoshi wrote:
Why on earth someone decided "nah, we don't need a shock absorber, a spring is good enough"

Facepalm emoticon

Or am I just too European to understand
I haven't yet experienced it, so I can't say yet. But they had something similar with lambrettas, the 125/150's did not have dampers but the 200's did. My Lammy 150 with stock springs was fine - but then again it was my first scooter so maybe I didn't know better? Razz emoticon
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UTC quote
FINYoshi wrote:
Why on earth someone decided "nah, we don't need a shock absorber, a spring is good enough"

Facepalm emoticon

Or am I just too European to understand
From experience with smallframe suspension in combination with the stock seat... I kinda love the super springy bounce to my smallframe! Its soothing to have a 10 second diminishing amplitude waveform bounce over every bump. Either puts you to sleep or makes you laugh. Maybe they were going for the same?
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Johnny Two Tone
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UTC quote
wait, the smallstate was spring only also? My smallframe had coil over dampener.
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Lucky
76 Sprint V, 63 GL, 62 VBB, 05 Stella, 66 Smallstate, 66 Lammy S3
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UTC quote
The reason is simple. Sears told them to make it as cheap as possible, so they did away with luxuries like shocks, speedo's, etc.
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Lucky
76 Sprint V, 63 GL, 62 VBB, 05 Stella, 66 Smallstate, 66 Lammy S3
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Lucky
@chandlerman avatar
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UTC quote
sdjohn wrote:
wait, the smallstate was spring only also? My smallframe had coil over dampener.
My smallstate has spring & damper too.
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Johnny Two Tone
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UTC quote
This VBB is going to be such a mash up, it will be fun.

-VBB not SEA frame
-SEA cowls, fender, headset
-Allstate fork
-Bajaj sprint engine with 23/65 primary for 8"
-saddle seat with white cover ROFL emoticon

When I sorted the parts, I kept at least 2 of everything I had doubles on, assuming I'd use the better one for the build. But now that I've decided not to paint, I'm keeping the better of each one as a solid spare, so long as each is usable. End result will be a mechanically new but very mixed heritage bike.
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UTC quote
Should we call this a USA Bodge Razz emoticon
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Johnny Two Tone
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UTC quote
I have been thinking on if I have to paint the cowls/fender/headset just to keep it from having eau de bodge. I'm undecided. I will grab tunnel photos just to have them in case anyone doubts the provenance. Allstate fork is almost a guaranteed "not a bodge" flag, as is the Bajaj engine instead of a P / LML. No 10's and no flash are in my favor.

So long as those in the know can call it a USA / farmer bodge I'm down.
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Sergeant at Arms
Weird 80's Vespas & Cool Vintage Lambrettas
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@greasy125 avatar
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UTC quote
it's totally a bitza!

the ghosts come knocking. ask not for whom the exhaust goes pop-pop-pop; for it goes pop-pop-pop for thee!
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@sdjohn avatar
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Johnny Two Tone
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UTC quote
I'm not sure if bitza would be happy or sad to have his name associated with this Laughing emoticon God rest his merry soul, miss that dude.
@greasy125 avatar
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Sergeant at Arms
Weird 80's Vespas & Cool Vintage Lambrettas
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@greasy125 avatar
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UTC quote
sdjohn wrote:
I'm not sure if bitza would be happy or sad to have his name associated with this Laughing emoticon God rest his merry soul, miss that dude.
so long as there's no "towel bars" I think you get the stamp of approval.
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1958 Allstate 177VMC, 1962 Allstate, Yamaha Vino 70cc
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Ossessionato
1958 Allstate 177VMC, 1962 Allstate, Yamaha Vino 70cc
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UTC quote
sdjohn wrote:
Allstate fork is almost a guaranteed "not a bodge" flag, as is the Bajaj engine instead of a P / LML. No 10's and no flash are in my favor.

So long as those in the know can call it a USA / farmer bodge I'm down.
Very very true. What maniac would chose to put an Allstate fork on instead of a Vespa one!
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@sdjohn avatar
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Johnny Two Tone
'15 GTS300, '86 PX125EFL, '66 VBB, '01 ET4
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UTC quote
Anyone confirm these as normal or not?

White and the blues are independent of the rest.

(Edit) blue to blue 1.4

No entries in the stator wiki yet for this common stator
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⚠️ Last edited by sdjohn on UTC; edited 2 times
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