OP
@jkj-fz6 avatar
UTC

Ossessionato
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
 
Ossessionato
@jkj-fz6 avatar
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
UTC quote
I replaced the worn out brake pads on the front wheel of my Zuma. Now the wheel doesn't turn. The caliper is not retracting, I suppose, I've drained any excess brake fluid. Think there's a caliper rebuild in my future?
@wbdvt avatar
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Molto Verboso
'16 Sprint S 150, 2 x '06 GTS 250, '12 GTS 300, '74 Vespa 150 Super
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Posts: 1530
Location: Vermont
 
Molto Verboso
@wbdvt avatar
'16 Sprint S 150, 2 x '06 GTS 250, '12 GTS 300, '74 Vespa 150 Super
Joined: UTC
Posts: 1530
Location: Vermont
UTC quote
How did it feel when you pushed the pads open prior to replacing?
OP
@jkj-fz6 avatar
UTC

Ossessionato
BV400, Primavera 150, Yamaha Zuma 125
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Posts: 4312
Location: Twin Cities, Minnesota
 
Ossessionato
@jkj-fz6 avatar
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
UTC quote
It did seem harder than usual to push back. This is the first time I've replaced pads on this scooter.
@johntee avatar
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Hooked
Vespa ET4
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Posts: 155
Location: Sheffield England
 
Hooked
@johntee avatar
Vespa ET4
Joined: UTC
Posts: 155
Location: Sheffield England
UTC quote
Unfortunately the caliper is prone to corrosion and fine grit inside the bore and on the piston due to all the rain , dust and salt thrown up from the road , which will eventually seize it solid , it happened on my LML . I had to buy a new caliper , the piston would'nt move at all . A rebuild definitely beckons . Check the "o" rings on the piston , these may need replacing .
OP
@jkj-fz6 avatar
UTC

Ossessionato
BV400, Primavera 150, Yamaha Zuma 125
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Posts: 4312
Location: Twin Cities, Minnesota
 
Ossessionato
@jkj-fz6 avatar
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
UTC quote
Yep, there's a little corrosion on the piston. It seems to clean up, so it might be salvageable if I can find new o-rings.
@johntee avatar
UTC

Hooked
Vespa ET4
Joined: UTC
Posts: 155
Location: Sheffield England
 
Hooked
@johntee avatar
Vespa ET4
Joined: UTC
Posts: 155
Location: Sheffield England
UTC quote
Is the bore OK ?
OP
@jkj-fz6 avatar
UTC

Ossessionato
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
 
Ossessionato
@jkj-fz6 avatar
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
UTC quote
The bore looks ok. The o-rings look bad. Somewhat puzzling in that the crud and corrosion doesn't look bad enough to prevent the piston from moving. I'll get new seals and try again.
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
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Posts: 4390
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4390
Location: Veria, Greece
UTC quote
How's the brake fluid level?? If it was topped up with worn pads, you're now trying to squeeze a lot more volume in the "tank" by pushing back the caliper pistons…
OP
@jkj-fz6 avatar
UTC

Ossessionato
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
 
Ossessionato
@jkj-fz6 avatar
BV400, Primavera 150, Yamaha Zuma 125
Joined: UTC
Posts: 4312
Location: Twin Cities, Minnesota
UTC quote
The fluid level's okay. I took some of it out.
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