Kowalski wrote:
The information to set this kit up is out there. I would start with Malossi's installation manual attached. Your kit is the 31-4093. As I interpret the manual, your baseline is:
Timing-18 degrees BTDC
Idle Jet-52-140
Main Jet-122 (with cut crank)
Air Corrector-140
Mixer Tube-BE4
Sparkplug-B8HS (B9HS for extreme conditions).
It is not necessarily where you will end up, but it is a safe place to start.
The more interesting question is whether you really want a Malossi 166. In its day (note the 2003 date on the manual) it was known for cheap, high rpm horsepower at the expense of low rpm grunt. If you see yourself as a boy-racer out to win the stoplight grand prix, this is your kit. If you see yourself loping along the country roads, not so much. Personally, I would make the effort to dial this in, but a lot of people would not.
Timing-18 degrees BTDC
Idle Jet-52-140
Main Jet-122 (with cut crank)
Air Corrector-140
Mixer Tube-BE4
Sparkplug-B8HS (B9HS for extreme conditions).
It is not necessarily where you will end up, but it is a safe place to start.
The more interesting question is whether you really want a Malossi 166. In its day (note the 2003 date on the manual) it was known for cheap, high rpm horsepower at the expense of low rpm grunt. If you see yourself as a boy-racer out to win the stoplight grand prix, this is your kit. If you see yourself loping along the country roads, not so much. Personally, I would make the effort to dial this in, but a lot of people would not.
As I have it now I believe I'm close but yet still lean.
If I were to go with the suggested setup I would definitely be seizing!
Thats what started this whole topic was me trying to understand why it needs a 135 or 138 main to give me a decent plug when the starting point should be 122 as you pointed out.
Now in my opinion my scooter runs well , holds idle , starts on first or second kick. And is a pure joy to play old man racer on!!
I'm thinking of saying who cares what size main is in there and getting a CHT installed and continue practicing wheelies,,,
I just hate not being in control of it if that makes sense. Fine, it runs and doesn't burn up but I can't tweak it or tune it past this