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OP
Hooked
Vespa T5 classic 1994 and 1980 Vespa p200e
Joined: UTC
Posts: 405 Location: Burnham on sea, Somerset England |
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Not long rebuild a Vespa p200e engine and I'm having problems with 3rd gear slipping out and back in. Happened 3 times in 45 minutes of riding. I'm thinking it's the cables too tight or too loose hopefully. How tight or loose should the cables be.
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UTC
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shepys wrote: Not long rebuild a Vespa p200e engine and I'm having problems with 3rd gear slipping out and back in. Happened 3 times in 45 minutes of riding. I'm thinking it's the cables too tight or too loose hopefully. How tight or loose should the cables be. If adjusting the cables does not resolve your problem, here are a few things that may be the issue: Worn out shifter box Worn cruciform Run out too large-increase size of shoulder washer within spec.
Positive
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OP
Hooked
Vespa T5 classic 1994 and 1980 Vespa p200e
Joined: UTC
Posts: 405 Location: Burnham on sea, Somerset England |
UTC
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I did the cables but it's still the same jumping from 3rd to 4th and back to 3rd. I broke down the clutch didn't work so I had a look when I got home and found a part in the clutch cover was broken as you can see in the photo. Could it be that part doing it. Or maybe it's a shim problem I'm thinking now because I use a drive shaft from a p200e I had years ago so it could be the shim. The gears are new.
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shepys wrote: I did the cables but it's still the same jumping from 3rd to 4th and back to 3rd. I broke down the clutch didn't work so I had a look when I got home and found a part in the clutch cover was broken as you can see in the photo. Could it be that part doing it. Or maybe it's a shim problem I'm thinking now because I use a drive shaft from a p200e I had years ago so it could be the shim. The gears are new. |
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Jet Eye Master
PX221 MHR heavily tuned, PX200 O tuned, PX181 M1XL tuned, PX166 tuned a quite bit and some motorbikes
Joined: UTC
Posts: 5340 Location: London UK |
UTC
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shepys wrote: Or maybe it's a shim problem I'm thinking now because I use a drive shaft from a p200e I had years ago so it could be the shim. The gears are new. Jumping gear can crack the engine cases.
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Sergeant at Arms
Weird 80's Vespas & Cool Vintage Lambrettas
Joined: UTC
Posts: 15121 Location: The state of insanity, SoCal |
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didn't you also just change your cross without splitting the cases?
was it jumping and you decided to do the cross and now it's still jumping? as to the driveshaft, like jack says there's not to be any cross pollination on the components. while shimming certainly can be part of the cause, it sounds to me like you've got deeper issues. I'm guessing you're gonna need a 3rd gear and a new cross at minimum. |
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Also, the broken part in your photo is the little part that sits underneath the brass plunger in the cover that pushes on the pressure plate. You'll have to take the spring and the arm off the cover to replace it.
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