OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Small update! The smallie has fainted ROFL emoticon ROFL emoticon ROFL emoticon

I used M8 flanged nuts on the centre stand to repair the worn out legs and also turned it to a "Soft Soft System" (by SaFiS, not BGM Razz emoticon ).

Need to finish with the fork and frond mudguard and it's off to the paint shop.

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
@orwell84 avatar
UTC

Ossessionato
Joined: UTC
Posts: 2914
Location: northern New York
 
Ossessionato
@orwell84 avatar
Joined: UTC
Posts: 2914
Location: northern New York
UTC quote
SaFiS wrote:
Small update! The smallie has fainted ROFL emoticon ROFL emoticon ROFL emoticon

I used M8 flanged nuts on the centre stand to repair the worn out legs and also turned it to a "Soft Soft System" (by SaFiS, not BGM Razz emoticon ).

Need to finish with the fork and frond mudguard and it's off to the paint shop.

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
Thanks for sharing that. My 200 stand has a missing bracket. Older large frames had 2 of the same brackets. Newer has the larger bracket on one side with the rubber stop. I think that's the soft stand part. Your pics show me that it would be pretty easy to fab a stop bracket. Think I'll give it a try.
@birdsnest avatar
UTC

Not So Moderator
VNB VSC 09C VMA VSX - vbc vmb
Joined: UTC
Posts: 8010
Location: Hustletown, TX
 
Not So Moderator
@birdsnest avatar
VNB VSC 09C VMA VSX - vbc vmb
Joined: UTC
Posts: 8010
Location: Hustletown, TX
UTC quote
Cool idea on the "soft close". Cool build too.
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Getting there, day job sucks my time and life out of me... ROFL emoticon ROFL emoticon ROFL emoticon

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Mudguard and fork are finished. Need to disassemble, clean and pack everything for the body / paint shop...

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
@roland87 avatar
UTC

Molto Verboso
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
 
Molto Verboso
@roland87 avatar
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
UTC quote
Last pic - is this hole for handlebar block?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
roland87 wrote:
Last pic - is this hole for handlebar block?
Yes!
@roland87 avatar
UTC

Molto Verboso
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
 
Molto Verboso
@roland87 avatar
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
UTC quote
SaFiS wrote:
Yes!
Clever solution! I remember how I suffer when did drill and cut square slot(similar for original V50) for it
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
roland87 wrote:
Clever solution! I remember how I suffer when did drill and cut square slot(similar for original V50) for it
Since the frame is a later model and has the P series lock body, the lock is the longer type, so the round part of the lock goes in the hole...
@roland87 avatar
UTC

Molto Verboso
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
 
Molto Verboso
@roland87 avatar
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
UTC quote
I assume my 1981 Special have same type of lock?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Taking everything apart and started cleaning before going to the paint shop. Split the fork (bearings were shot anyways) & removed the hub studs since we need longer ones for the tubeless rims. I also need to clean the engine cases since they're also going to be painted like we did on our Special...

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 4061
Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 4061
Location: california
UTC quote
Davis, my Greek brother!
Looking good!

Question:
- how did u get a hammer in there to flare the mudguard for the shock?
- what did u do to "planish" it smooth after u got the bulge roughed in?

Thanks!
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
charlieman22 wrote:
Davis, my Greek brother!
Looking good!

Question:
- how did u get a hammer in there to flare the mudguard for the shock?
- what did u do to "planish" it smooth after u got the bulge roughed in?

Thanks!
First marked and then it's on and off the fork many times. I have some half cut cylinders I originally made for replacing seals on USD forks, so they come handy for the basic / rough shape. Then it's copper sheet between, round hammers, slapping files, dollies and lastly sanding…
@ginch avatar
UTC

Veni, Vidi, Posti
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
 
Veni, Vidi, Posti
@ginch avatar
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
UTC quote
SaFiS wrote:
First marked and then it's on and off the fork many times. I have some half cut cylinders I originally made for replacing seals on USD forks, so they come handy for the basic / rough shape. Then it's copper sheet between, round hammers, slapping files, dollies and lastly sanding…
What does the copper sheet do?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Ginch wrote:
What does the copper sheet do?
Cushion
@charlieman22 avatar
UTC

Nedminder
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 4061
Location: california
 
Nedminder
@charlieman22 avatar
62 VBB1T Round Tail W/ leaner sidecar
Joined: UTC
Posts: 4061
Location: california
UTC quote
Well - very nice results.
Half rounds - good tip
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Almost done. Removed three layers of paint from the tank and sandblasted the cases. Need to clean them up, remove all the bearings and mask them for paint. Everything else have been masked and ready...

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
After finishing cleaning & masking the cases, everything gone to the paint shop. And now we wait...

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
@ginch avatar
UTC

Veni, Vidi, Posti
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
 
Veni, Vidi, Posti
@ginch avatar
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
UTC quote
What paint do they use Chrys? Does it bond well or scratch easily?
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Ginch wrote:
What paint do they use Chrys? Does it bond well or scratch easily?
Owner decided for powder coating on these. On the Special we used heat resistant paint and primer for aluminum. Almost two years now, no issues…
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
Forum member supplied image with no explanatory text
@ginch avatar
UTC

Veni, Vidi, Posti
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
 
Veni, Vidi, Posti
@ginch avatar
74 Super, 75 Super, PX project, LML off-roader and '66 Blue Badge Smallframe
Joined: UTC
Posts: 8610
Location: Victoria, Australia
UTC quote
Nice!
⬆️    About 27 days elapsed    ⬇️
OP
@safis avatar
UTC

Ossessionato
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
 
Ossessionato
@safis avatar
1979 P150X, 1983 P200E, 1987 PK125XL Elestart, 1988 T5, 1995 PX200E, 2011 Yamaha Fazer 600 S2
Joined: UTC
Posts: 4156
Location: Veria, Greece
UTC quote
Time for an update. Murdered out parts are back from the powder coater. They came out really great...

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text

External inline image provided by member with no explanatory text
@roland87 avatar
UTC

Molto Verboso
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
 
Molto Verboso
@roland87 avatar
'13 LML Star 200, '81 50 Special, '81 P 150 X, '87 PK 50 Nuova, '84 PK 50 S
Joined: UTC
Posts: 1138
Location: Ukraine. Kyiv.
UTC quote
thumb up on FB and thumb up here
DoubleGood Design banner

Modern Vespa is the premier site for modern Vespa and Piaggio scooters. Vespa GTS300, GTS250, GTV, GT200, LX150, LXS, ET4, ET2, MP3, Fuoco, Elettrica and more.

Buy Me A Coffee
 

Shop on Amazon with Modern Vespa

Modern Vespa is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com


All Content Copyright 2005-2024 by Modern Vespa.
All Rights Reserved.


[ Time: 0.0367s ][ Queries: 4 (0.0140s) ][ Debug on ][ 313 ][ Thing One ]