OP
Sun, 27 Aug 2023 20:02:08 +0000

Member
Joined: Sun, 26 Jul 2009 14:44:25 +0000
Posts: 11

 
Member
Joined: Sun, 26 Jul 2009 14:44:25 +0000
Posts: 11

Sun, 27 Aug 2023 20:02:08 +0000 quote
The known problem with opening the stuck tank door. This is the permanent and not complicated solution I implemented in .
I used two springs from a battery case from a junk children's toy. These were bolted to the left and right of the tank door lock. On the opposite side, on the inner surface of the door, I put (with double sided tape) two soft rubber pads for a better fit.
It works!


Two springs.


Close view


It works!






Unfortunately, I can't upload video.



Last edited by notisjim on Thu, 31 Aug 2023 15:24:28 +0000; edited 2 times
Tue, 29 Aug 2023 17:40:52 +0000

Enthusiast
MP3 500 HPE 2019
Joined: Tue, 28 Jun 2022 15:23:04 +0000
Posts: 75

 
Enthusiast
MP3 500 HPE 2019
Joined: Tue, 28 Jun 2022 15:23:04 +0000
Posts: 75

Tue, 29 Aug 2023 17:40:52 +0000 quote
McGyver lives again, nice one mate, useful info
Wed, 30 Aug 2023 11:15:40 +0000

Ossessionato
Gilera Fuoco 500ie
Joined: Sun, 11 Oct 2009 13:35:31 +0000
Posts: 4471
Location: Netherlands Olst
 
Ossessionato
Gilera Fuoco 500ie
Joined: Sun, 11 Oct 2009 13:35:31 +0000
Posts: 4471
Location: Netherlands Olst
Wed, 30 Aug 2023 11:15:40 +0000 quote
just adjust it you can bend it inwards or use a heatgun or hairblower
Wed, 06 Sep 2023 15:05:37 +0000

Addicted
2019 MP3 500hpe Sport
Joined: Tue, 04 Nov 2014 06:14:56 +0000
Posts: 504
Location: Germany
 
Addicted
2019 MP3 500hpe Sport
Joined: Tue, 04 Nov 2014 06:14:56 +0000
Posts: 504
Location: Germany
Wed, 06 Sep 2023 15:05:37 +0000 quote
My cable is no long working with my tank cover and need a screwdriver to open it. Dealer quoted about €500.00 for labor and parts. Do you have some instructions on what you did? I am trying to think of something that doesn't require hacking anything up.
Wed, 06 Sep 2023 22:59:09 +0000

Enthusiast
2009 mp3
Joined: Fri, 24 Feb 2023 01:41:57 +0000
Posts: 50
Location: Brisbane
 
Enthusiast
2009 mp3
Joined: Fri, 24 Feb 2023 01:41:57 +0000
Posts: 50
Location: Brisbane
Wed, 06 Sep 2023 22:59:09 +0000 quote
Mine wouldn't work either and I found the end of the cable had come out of the ferrule but I can't remember if it was the ignition lock end or the fuel tank end anyway it was an easy fix after taking all the plastic off it to check. But then again I am retired and have a lot of time to waste with my crosshead screwdriver.
Thu, 07 Sep 2023 03:29:47 +0000

Addicted
2019 MP3 500hpe Sport
Joined: Tue, 04 Nov 2014 06:14:56 +0000
Posts: 504
Location: Germany
 
Addicted
2019 MP3 500hpe Sport
Joined: Tue, 04 Nov 2014 06:14:56 +0000
Posts: 504
Location: Germany
Thu, 07 Sep 2023 03:29:47 +0000 quote
My cable sticks. Can't turn the key at all to open the tank.
Thu, 07 Sep 2023 17:56:02 +0000

Hooked
2008 MP3 400
Joined: Sat, 16 Aug 2008 16:27:06 +0000
Posts: 112
Location: Kitchener, Ontario
 
Hooked
2008 MP3 400
Joined: Sat, 16 Aug 2008 16:27:06 +0000
Posts: 112
Location: Kitchener, Ontario
Thu, 07 Sep 2023 17:56:02 +0000 quote
The gas lid won't open with the key turn release so I just pry open the lid with the ignition key itself. Quick and easy.
OP
Thu, 07 Sep 2023 18:45:05 +0000

Member
Joined: Sun, 26 Jul 2009 14:44:25 +0000
Posts: 11

 
Member
Joined: Sun, 26 Jul 2009 14:44:25 +0000
Posts: 11

Thu, 07 Sep 2023 18:45:05 +0000 quote
Answer to new200guy
The modification with springs works only if there are two situations A) MP3 model with CABLE from central lock key, not electrical gas door lock and B) The existing cable is still working, but the edge of the gas door is very close to the gas opening.
So,
if your cable is broken, the tooth (dent) of the lock, is still moving fοrward and backward with the help of internal spring.
All you need to do is to snare this tooth (dent) with a silk thread like a loop and lead this thread through a small hole into the helmet compartment under the seat, so you can unlock pulling it from the underseat compartment. In other words, you copy the system that cars have to open the fuel door from the luggage compartment in freezing weather.
With this trick, you save yourself all the trouble and expense of changing the cable (and there are a lot of them).
  DoubleGood Design  

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