OP
|
UTC
quote
I've attached a picture below of two spark plugs that I've purchased at Halfords about a month apart from each other both of which have broken in the same place I've been trying to think of my reasonable explanation for this but nothing comes to mind the plugs are perfectly colour so mixture is good I have my eyes on temp gauge and it never goes past half way what could be the cause for these spark plugs to break this way?
![]() ![]() ![]() |
UTC
Addicted
PK50XL, PK100S, ET3, Matchless G80S, Honda CBR400RR, Ducati ST4S
Joined: UTC
Posts: 735 Location: UK |
|
Addicted
PK50XL, PK100S, ET3, Matchless G80S, Honda CBR400RR, Ducati ST4S
Joined: UTC
Posts: 735 Location: UK |
UTC
quote
Is it the correct grade of spark plug? If not, is it too long and the piston is hitting the electrode?
|
OP
|
UTC
quote
The original plug is a cr8eb and the ones I have are cr8eix which on ngk's upgrade chart are the ones I need
![]() |
|
UTC
quote
Only thing I can imagine is that the Iridium fine wire 0.6mm center on the CR8EIX is doing this, they both have same specs except this, the CR8EB is Nickel and 2.5mm thick center, see specs in links below.
https://www.ngk.com/ngk-4218-cr8eix-iridium-ix-spark-plug https://www.ngk.com/ngk-7784-cr8eb-nickel-spark-plug Credit scooter center for info below electrode material Here comes copper, platinum, silver or even iridium. Copper is the most common, followed by silver and platinum. Due to the high prices for the precious metals, the spark plugs are also correspondingly more expensive than their copper counterparts. The material is ultimately almost only interesting for wear, only the extremely thin iridium electrodes (Ø=0.6mm) have a higher ignition voltage, the spread of the flame front in the combustion chamber improves. |
![]() UTC
Molto Verboso
GTS 300ie
Joined: UTC
Posts: 1736 Location: Sunshine Coast, Australia |
|
|
|
UTC
quote
Yep good idea that is
https://www.maxiscoot.com/en/product/spark-plug-ngk-cr8ekb-4374-48828 GTdespatchcourier wrote: Can you use the CR8EKB ? That has two arms on it. |
![]() UTC
Veni, Vidi, Posti
2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
Veni, Vidi, Posti
![]() 2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
UTC
quote
where does that tip end up? bouncing around in the cylinder? could the first one bouncing around have damaged the second? or did you rip the head off to get them out?
|
![]() UTC
Veni, Vidi, Posti
2007 GTS
Joined: UTC
Posts: 22936 Location: Harriman, Tennessee, Tn |
|
|
UTC
quote
defiantly put a camera down the hole and inspect the top of the piston and the cylinder walls.
Positive
|
|
UTC
quote
The product manufacturer has some legal issues.
A good product (spark plug) would never do that under any circumstances. Maybe it's a bad run at the factory or the materials supplier to the manufacturer had a bad run. |
Molto Verboso
![]() 2009 GTS250, Ducati Monster M900, KTM 390 Adventure, Honda CR125
Joined: UTC
Posts: 1876 Location: Oceanside, CA |
UTC
quote
Veloce Vulture wrote: The product manufacturer has some legal issues. |
![]() UTC
Molto Verboso
GTS 300ie
Joined: UTC
Posts: 1736 Location: Sunshine Coast, Australia |
|
|
Grumpy Biker
![]() 1980 Vespa P200e (sold), 2002 Vespa ET4 (sold), 1949 Harley-Davidson FL
Joined: UTC
Posts: 5627 Location: Sparks, Nevada, USA |
UTC
quote
Really bad pre-ignition (detonation) can cause this. But it's more commonly caused by the piston colliding with the electrode. Do you have the original spark plug? If so, compare the length of the threaded section to make sure the new plug isn't extending too deep into the combustion chamber. Also, you might take a look at the top of the piston to make sure there isn't a thick buildup of carbon causing the piston to hit the electrode. You'll need a scope to look for carbon buildup on the piston.
|
Grumpy Biker
![]() 1980 Vespa P200e (sold), 2002 Vespa ET4 (sold), 1949 Harley-Davidson FL
Joined: UTC
Posts: 5627 Location: Sparks, Nevada, USA |
UTC
quote
SteelBytes wrote: where does that tip end up? bouncing around in the cylinder? could the first one bouncing around have damaged the second? or did you rip the head off to get them out? ![]() |
![]() UTC
Veni, Vidi, Posti
2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
Veni, Vidi, Posti
![]() 2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
UTC
quote
caschnd1 wrote: I'd definitely go looking for the broken bits. Best case,they get blown out the exhaust valve. Worst case, they get lodged between the valve and the valve seat leading to a bent valve. ![]() |
|
UTC
quote
Shebalba wrote: I just bought a handful of NGK plugs for various bikes that have yet to be installed. Do you have a source for the legal issue information? |
![]() UTC
Molto Verboso
2007 GT200,2008 Yamaha C3,2009 BV250, 2013 GTS300 Super
Joined: UTC
Posts: 1359 Location: Denver |
|
Molto Verboso
![]() 2007 GT200,2008 Yamaha C3,2009 BV250, 2013 GTS300 Super
Joined: UTC
Posts: 1359 Location: Denver |
Molto Verboso
![]() 2009 GTS250, Ducati Monster M900, KTM 390 Adventure, Honda CR125
Joined: UTC
Posts: 1876 Location: Oceanside, CA |
|
UTC
quote
Shebalba wrote: So don't Google, NGK legal issues? Quote: |
![]() UTC
Veni, Vidi, Posti
2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
Veni, Vidi, Posti
![]() 2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
UTC
quote
Wake up call for myself, I did not know this, damn the scammers
Abner_Bjorn wrote: I can't really tell the difference. Maybe they are a knock off. |
![]() UTC
Veni, Vidi, Posti
2007 GTS
Joined: UTC
Posts: 22936 Location: Harriman, Tennessee, Tn |
|
|
UTC
quote
Abner_Bjorn wrote: I can't really tell the difference. Maybe they are a knock off. |
![]() UTC
Veni, Vidi, Posti
2007 GTS
Joined: UTC
Posts: 22936 Location: Harriman, Tennessee, Tn |
|
|
UTC
quote
Abner_Bjorn wrote: I can't really tell the difference. Maybe they are a knock off. so when comparing to the failed ones from the OP looks like the failed ones might be fake to me |
|
UTC
quote
I'd be inclined to identity them as throwaways from the OG manufacturer, that someone got a hold of. The black market for this is in your hand.
|
|
UTC
quote
Veloce Vulture wrote: I'd be inclined to identity them as throwaways from the OG manufacturer, that someone got a hold of. The black market for this is in your hand. Back when we had the scooter store and were constantly sourcing parts for Chinese scooters, I was offered NGK plugs for an insanely cheap price from the same supplier that wanted to know if I wanted Gates belts or belts that just said Gates on them, and were considerably less. That's when I stopped selling Gates belts and switched to Denso plugs on all my own vehicles and in the shop. Halfords probably buys directly from NGK's national distributor in the UK, and not some random guy on Aliexpress. It is the right plug for the GT 125. So why did two spark plugs you bought a month apart break in the same spot, and why aren't other people sharing this experience? I have no doubt Halfords sold more than two, and if there's a manufacturing defect, other people would have noticed it. What work was done recently to the bike? It could be that the cam is off a tooth or so, but then you would likely notice a big drop off in power. Are you re-gapping them yourself, instead of taking them out of the package and installing them as is? If so, what are you using to gap them? Does it come into contact with the electrode near where it's breaking off? If you are setting the gap, try not doing that next time and see how it works out. They are pre-gapped from NGK.
Positive
|
|
UTC
quote
Abner_Bjorn wrote: I can't really tell the difference. Maybe they are a knock off. And there are SO many threads on this, the easiest way to tell is by the outer boxes: https://www.driven2automotive.com/shop/blog_img/uploads/2018/07/boxerrorfakecr9eix.png and the tip: https://www.apriliaforum.com/forums/showthread.php?366972 |
|
UTC
quote
Motovista wrote: If you had a bunch of counterfeit spark plugs, would you try to sell them to Autozone, or would you put them on Ebay? The big retailers that buy directly from the manufacturers aren't selling counterfeit spark plugs, and NGK doesn't let people dumpster dive at the factory and dig the bad ones out of the trash. Back when we had the scooter store and were constantly sourcing parts for Chinese scooters, I was offered NGK plugs for an insanely cheap price from the same supplier that wanted to know if I wanted Gates belts or belts that just said Gates on them, and were considerably less. That's when I stopped selling Gates belts and switched to Denso plugs on all my own vehicles and in the shop. Halfords probably buys directly from NGK's national distributor in the UK, and not some random guy on Aliexpress. It is the right plug for the GT 125. So why did two spark plugs you bought a month apart break in the same spot, and why aren't other people sharing this experience? I have no doubt Halfords sold more than two, and if there's a manufacturing defect, other people would have noticed it. What work was done recently to the bike? It could be that the cam is off a tooth or so, but then you would likely notice a big drop off in power. Are you re-gapping them yourself, instead of taking them out of the package and installing them as is? If so, what are you using to gap them? Does it come into contact with the electrode near where it's breaking off? If you are setting the gap, try not doing that next time and see how it works out. They are pre-gapped from NGK. Regardless, if the guy gapped them and it damaged the electrode it hasn't been mentioned as I've read it. From spark at the plug gap (so were perfectly clear) to the coil every bit of the path has a spec. I'm not being a purest in this talk, it's electrical engineering that should never be "souped up" Older styles are more robust and durable compared to modern technology. Regardless the primary circuit is what it means. Every ohm, amp, volt, material, length and density is measured to a very fine point to get the most out of both ends of the equation. Profit and Power |
|
UTC
quote
Looking like the next tool in the Xmas gift box is a magnifying glass to see the welded or not Iridium tip.
![]() |
![]() UTC
Veni, Vidi, Posti
2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
Veni, Vidi, Posti
![]() 2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
UTC
quote
still waiting for the OP to find where the tips ended up bouncing around - cylinder or head
Positive
|
Molto Verboso
![]() P200E DN 1982
Joined: UTC
Posts: 1109 Location: Vva. del Rosario - Málaga - España |
UTC
quote
SteelBytes wrote: still waiting for the OP to find where the tips ended up bouncing around - cylinder or head
Positive
|
![]() UTC
Veni, Vidi, Posti
2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
|
Veni, Vidi, Posti
![]() 2019 GTS 300 HPE SuperTech 73,000km
Joined: UTC
Posts: 7507 Location: Batmania aka Melbourne, Aus |
UTC
quote
Petrus wrote: they go with the flow |
|
UTC
quote
Petrus wrote: they go with the flow Or the remote possibility that the plug ate itself there, who knows with all the soup that's made. One Molecule at a time. |
OP
|
UTC
quote
Sorry all been busy with life I have purchased the original cr8eb and it's running albeit a bit slower on acceleration but it runs like normal I didn't investigate where the tip ended up but seeing as I've done a few hundred km since then I'm pretty sure it's all okay I will take a look later at the lengths but the cr8eix is meant to be a replacement for the cr8eb
|
OP
|
UTC
quote
old as dirt wrote: the body above the threaded area, you can see the fake ones are thicker than the real ones as it gets closer to the hex area. also the printing looks slightly larger. so when comparing to the failed ones from the OP looks like the failed ones might be fake to me ![]() ![]() ⚠️ Last edited by That1GTL on UTC; edited 1 time
|
OP
|
UTC
quote
Veloce Vulture wrote: Or the remote possibility that the plug ate itself there, who knows with all the soup that's made. One Molecule at a time. |
|
UTC
quote
That1GTL wrote: I am running an upgraded ht coil wonder if it could be the cause Probably why god doesn't let me have a scooter of late. |
|
UTC
quote
That1GTL wrote: Sorry all been busy with life I have purchased the original cr8eb and it's running albeit a bit slower on acceleration but it runs like normal.... What many people don't know is that the standard copper core plug puts out a better spark than an iridium plug. Manufacturers didn't go for iridium because it has a better spark. Manufacturers went with iridium because, even though it's not as good a conductor as copper, it lasts forever. They traded a better spark for 100K mile spark plugs. Now this upgraded coil might be another matter. If it's one of the orange coils they sell on amazon or ebay, it's likely not really an upgraded coil, but a cheap coil that is orange instead of black. They break down fairly quickly. If you know who made it, and it's a company that is in the business of making high output coils, that's another story.
Positive
|
OP
|
UTC
quote
Motovista wrote: You really believe you can tell a difference between how the bike ran with an iridium plug and how it runs now? The coil is a naraku brand not some ALI buy. What I want to try is run cr9eix or denso iu27 as they are colder plugs. |
OP
|
UTC
quote
Also could the heat range have anything to do with this as it appears to me that this could have occurred during long periods of WOT on A roads which is pretty much the whole way to and from work 20+ miles each way
|
|
UTC
quote
That1GTL wrote: I'm gonna have to disagree on the claim that you aren't able to notice the difference, the copper option has a bigger center electrode meaning the spark kernel is not as concentrated. Where as with the iridium option it has a fine wire 1.5mm electrode which produces a more concentrated spark kernel. The coil is a naraku brand not some ALI buy. What I want to try is run cr9eix or denso iu27 as they are colder plugs. That1GTL wrote: Also could the heat range have anything to do with this as it appears to me that this could have occurred during long periods of WOT on A roads which is pretty much the whole way to and from work 20+ miles each way I think owner cut the electrode off to eliminate the shadow, because it's over rich. |
|
UTC
quote
That1GTL wrote: I'm gonna have to disagree on the claim that you aren't able to notice the difference, the copper option has a bigger center electrode meaning the spark kernel is not as concentrated. Where as with the iridium option it has a fine wire 1.5mm electrode which produces a more concentrated spark kernel. The coil is a naraku brand not some ALI buy. What I want to try is run cr9eix or denso iu27 as they are colder plugs. You can disagree all you want, but if one plug really made anything perform noticeably better, nobody would buy the one that made their vehicle perform worse. Fuel economy will drop, the engine won't meet emission standards, oil will break down sooner, carbon buildup on the valves, etc. And they would stop making that plug. The sales pitch, "You will notice that your bike doesn't run as well, and the fuel economy will drop for the next ten thousand miles, but you save $3," doesn't sell a lot of anything. As far as going to a cooler range, Piaggio already did that. The 7 range NGK is in all the Piaggio engines, but they go to a colder plug for the Vespa models. You aren't burning a hole in the top of the piston, and you won't benefit from a colder plug. Your bike has run since new with the correct plug in it. If it's not running fine now, it's not the plug. And if your bike has high miles, it would probably benefit more from a 7 range plug than a 9 range plug. It will start a lot better in the winter. |
Modern Vespa is the premier site for modern Vespa and Piaggio scooters. Vespa GTS300, GTS250, GTV, GT200, LX150, LXS, ET4, ET2, MP3, Fuoco, Elettrica and more.