Mon Jan 28, 2008 11:47 am

Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
 
Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
Mon Jan 28, 2008 11:47 am linkquote
Since Max at Motorsport Scooters didn't have any in stock, I decided to take some measurements from my GT200, and make a clutch holding tool.

Here is the drawing I made.


Done in SolidWorks.

Mon Jan 28, 2008 11:50 am

Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
 
Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
Mon Jan 28, 2008 11:50 am linkquote
I went into Home Depot to get a couple of hex bolts, and a large washer.

They didn't have a large enough washer, so I asked one of the guys if they had something that would possibly work.

He took me to the construction supplies area, and had a square shaped washer for doing concrete, or possibly chain link fencing.

The inside diameter was too small (7/8" and I needed 1 3/8") so I had the guy in our model shop at work bore out the hole.

I drilled and tapped the two threaded holes, assembled the bolts in place, and trimmed the bolt heads to the right length.


The finished tool.


Voila!


Washer and bolts

Mon Jan 28, 2008 11:55 am

Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
 
Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
Mon Jan 28, 2008 11:55 am linkquote
So far it has worked fine.

I need to get the variator holding tool to finish the belt replacement.

I was shipped the one for the GTS, not the GT.
Mon Jan 28, 2008 12:01 pm

Molto Verboso
GTS 250
Joined: 23 Nov 2007
Posts: 1518
Location: Utah, USA
 
Molto Verboso
GTS 250
Joined: 23 Nov 2007
Posts: 1518
Location: Utah, USA
Mon Jan 28, 2008 12:01 pm linkquote
post deleted by Salima

Last edited by Salima Draghetta on Sat Jan 12, 2013 10:51 pm; edited 1 time in total
Mon Jan 28, 2008 4:07 pm

Hooked
2007 Plum GT "Stephanie"
Joined: 22 Dec 2007
Posts: 278
Location: north florida
 
Hooked
2007 Plum GT "Stephanie"
Joined: 22 Dec 2007
Posts: 278
Location: north florida
Mon Jan 28, 2008 4:07 pm linkquote
tool
Nice job on the tool----sure is handy to have a nicely equipped shop.
Mon Jan 28, 2008 4:51 pm

Molto Verboso
"Thread Killer Extraordinaire!"
Joined: 01 Apr 2007
Posts: 1303
Location: San Jose, CA, USA
 
Molto Verboso
"Thread Killer Extraordinaire!"
Joined: 01 Apr 2007
Posts: 1303
Location: San Jose, CA, USA
Mon Jan 28, 2008 4:51 pm linkquote
Now THAT'S what I'm talkin' about!!

http://www.modernvespa.com/forum/viewtopic.php?t=18578&highlight=machinists
Tue Jan 29, 2008 2:13 am

Hooked
Vespa GTS 300 SUPER
Joined: 05 Oct 2007
Posts: 160
Location: Milan - ITALY
 
Hooked
Vespa GTS 300 SUPER
Joined: 05 Oct 2007
Posts: 160
Location: Milan - ITALY
Tue Jan 29, 2008 2:13 am linkquote
Re: GT200 / GTS 250 Clutch Holding Tool.
salty dodd wrote:
Since Max at Motorsport Scooters didn't have any in stock, I decided to take some measurements from my GT200, and make a clutch holding tool.

Here is the drawing I made.
great job!
is it possible have measurements in cm or mm?!
tks!
Tue Jan 29, 2008 8:29 am

Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
 
Molto Verboso
(GT200L) ... no more scoot :o(
Joined: 15 May 2006
Posts: 1168
Location: Riverside, CA, USA
Tue Jan 29, 2008 8:29 am linkquote
Re: GT200 / GTS 250 Clutch Holding Tool.
magomir200 wrote:
salty dodd wrote:
Since Max at Motorsport Scooters didn't have any in stock, I decided to take some measurements from my GT200, and make a clutch holding tool.

Here is the drawing I made.
great job!
is it possible have measurements in cm or mm?!
tks!
Sure.

I should have thought to dual dimension since this is the world wide web.

Here you go.


In mm

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