sebastianfrith wrote:
you know this set up is virtually identical to a old school threaded bicycle head set. I'm going down to the local bike shop to check it out. they might know a trick.
I worked in and later owned a bike shop for many years. The trick is to get the bottom nut/ bearing race just right, put on the locking notched washer, and crank down on the top nut with the proper tool. If you don't have the right tool it makes it tough to really get it tight enough to stay in place.
Also, if there is too much play between the nut and the bearings, it will vibrate and rotate loose which adds to the top nut becoming loose as well.